1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:2.8-3.2 T/Hour

3.TONY Brand 2.8-3.2 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

‌Feeding Stage‌: The raw materials enter the equipment through the feed port and are ready for the next step of processing.

‌Preliminary Crushing‌: Before the raw materials enter the compression chamber, they usually need to undergo preliminary crushing to ensure that the raw material particles are uniform in size, which is convenient for subsequent high-pressure compression and molding.

‌High-Pressure Compression‌: After the raw materials enter the compression chamber, they are subjected to strong compression force and are squeezed into strips or other shapes to enhance the bonding force between the particles.

‌High-Temperature Treatment‌: The compressed raw materials enter the high-temperature furnace for heat treatment to promote the pyrolysis and polymerization of components such as lignin, and further improve the calorific value and corrosion resistance of the particles.

‌Cooling And Molding‌: The raw materials after high-temperature treatment need to be cooled by the cooling system to prevent overheating, deformation or combustion, and then molded into regular granular solid fuels under the action of the mold or extrusion plate.

‌Discharging Stage‌: The molded particles are discharged through the discharge port to become the final biomass pellet fuel product.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) High-efficiency crushing: The combination of high-speed rotating blades and screens can quickly and effectively crush straw into the required fine particles, thereby improving biomass utilization. 

(2) Versatility: Not only suitable for straw, but also can process other biomass materials such as wood chips, peanut shells, rice husks, etc. This versatility makes it widely used in agriculture, energy and environmental protection industries. 

(3) High energy efficiency: Advanced power systems and energy-saving technologies are usually used to improve energy utilization efficiency, reduce energy consumption, and thus save operating costs. 

(4) High crushing uniformity: It can achieve uniform and fine crushing of biomass straw, making it easier to carry out subsequent fermentation, pressing or processing. 

(5) Automatic control: Many biomass straw crusher equipment is equipped with advanced automatic control systems, which can achieve intelligent operation, easy operation, and improve work efficiency. 

(6) Special materials and processes: The main load-bearing components are made of high-alloy wear-resistant materials, and the life of wearing parts is twice that of similar products.

3. Application scenarios of  wet straw biomass pellet processing equipment

The application of straw pellet processing equipment is primarily concentrated in the energy, agriculture, environmental protection, and industrial sectors. The following are its core application scenarios and advantages:

（1）Biomass Energy Production

Power Generation and Heating: Straw pellets, as a clean fuel, can replace coal in power plants or district heating systems, reducing carbon emissions.

Home Energy: Small pellet stoves are suitable for rural households, meeting daily cooking and heating needs.

（2）Resource Utilization of Agricultural Waste

Reducing Incineration Pollution: Converting straw into high-density pellets avoids air pollution caused by open-air burning.

Improving Soil Fertility: Processing residues can be returned to the fields as organic fertilizer, improving soil structure.

（3）Livestock Feed Additive

Nutritional Supplement: Compressed straw pellets increase digestibility and can be added to cattle and sheep feed to supplement fiber and energy.

Cost Optimization: Reduce dependence on traditional feed (such as corn straw) and reduce livestock costs.

（4） Industrial Fuel

Industrial Boiler Fuel: Pellets have high combustion efficiency and are suitable for industrial boilers in industries such as ceramics and textiles.

4. Environmental Protection and Circular Economy

Carbon Neutral Contribution: The CO₂ released by burning straw pellets is roughly balanced by the CO₂ absorbed by plant growth, meeting low-carbon goals.

Extension of the Industrial Chain: Promoting an integrated "straw collection, processing, and sales" model will create employment opportunities in rural areas.

2.图片

TONY Brand 2.8-3.2 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 2.8-3.2 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-75kw, Effective Hammer Mill-TFD75*100-90kw, Rotary Drum Dryer-1.8*15m ,TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-75kw旋切机图

带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-75kw models *1set

C.Capacity:2.5-3.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*100-90kw *1set.

C.Capacity: 2.8-3.2 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机

带锯末图

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 2.8-3.2 Ton/Hour. 

C.TONY use 1set of 1.8*15m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *1set

C. Capacity:2.8-3.2Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:2.8-3.2 Ton/Hour.

Main Parts:

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2.8-3.2 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The comprehensive advantages of the straw biomass pellet processing project

1. Efficient resource recycling: Transform "waste" into "treasure", enhancing the value of straw

The core advantage of the equipment lies in solving the problem of resource utilization for straw. It converts agricultural waste into marketable energy products.

2. Significant cost advantages: Reduce energy and operational costs

Whether at the production end or the usage end, the pellet fuel processed by the equipment has obvious cost advantages. At the same time, the operating cost of the equipment is controllable.

3. Environmental protection and policy compatibility: Conform to the green development orientation and enjoy policy benefits

The production and application of the equipment fully comply with current environmental protection policies, bringing additional policy benefits to users.

4. Easy storage and transportation of products: Solve the physical problems of "dispersed, light, and wet" of straw

The pellet fuel processed by the equipment has physical properties far superior to loose straw, significantly reducing the difficulty of storage and transportation.

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秸秆图加颗粒图

1. Environmentally friendly: Straw pellets are low in carbon and sulfur. Compared to coal, they can reduce carbon dioxide emissions by 97.91%, sulfur dioxide emissions by 99.15%, and nitrogen dioxide emissions by 72.09%, achieving near-zero emissions.

2. Renewable raw materials: Straw pellets are primarily made from agricultural and forestry waste, such as straw, making them inexpensive, renewable, and sustainable.

3. High calorific value: Biomass pellets have a calorific value of 3600-4200 kcal/kg. When used with a dedicated biomass stove, they can achieve a thermal efficiency exceeding 85%.

4. Cost-effective: Straw pellets have relatively low production and operating costs. Their environmentally friendly nature and support from national policies also help reduce their cost of use.

5. Versatile applications: Straw pellets can be used in a variety of applications, including home heating, cooking, hot water supply, and biomass power generation.

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绿色地球+原材料+颗粒图

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公司介绍图