1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 180 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

Straw pellet machine is a machine that compresses various types of biomass waste, such as straw, rice husk, sawdust, wood chips, etc., into a shaped fuel with a certain shape and high density by mechanical pressure. After the raw materials are extruded and formed, the density can reach 0.8-1.3t/m³, the energy density is equivalent to that of medium-quality coal, and the combustion characteristics are significantly improved.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) High-efficiency crushing system: The use of high-efficiency crushers, coupled with intelligent feed control, is suitable for high-humidity materials such as straw, rice straw, and cotton stalks, avoiding wet material accumulation and blockage, making feeding convenient and increasing production by 10-15%. 

(2) Automated control: The intelligent frequency conversion system coordinates the feeding and crushing rhythm, pausing the conveyor to avoid congestion at the bin to achieve continuous production, reduce manual intervention, and reduce the risk of equipment failure. 

(3) Environmentally friendly design: The integrated dust suppression system reduces dust pollution during processing, improves the working environment, complies with environmental protection standards, and is suitable for large-scale production scenarios.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Farm processing: Large farms (such as pig farms and chicken farms) can use the equipment to process wet straw. The processed pellets can be used as heating fuel for themselves, mixed with feed (special treatment is required), or used to produce organic fertilizer around the farm (the ash after burning the pellets can be used as organic fertilizer raw materials), thus achieving the "straw-energy-fertilizer" cycle.

(2) Environmental protection project support: In agricultural non-point source pollution control and straw comprehensive utilization demonstration projects, the equipment is used as a core processing tool to process wet straw in the project coverage area and convert it into clean pellets. As the project's "resource utilization results", it helps the project achieve environmental protection assessment goals and obtain policy subsidies.

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TONY Brand 0.8-1.2 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 0.8-1.2 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX80-22kw, Multifunctional Hammer Mill- TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m ,TONY Pellet Machine-TYJ450-II-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX80-22kw旋切机图

带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind wet straw within 1.5m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX80-22kw models *1set

C.Capacity:0.8-1.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

多功能粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand multifunctional hammer mill TFQ65*55-37kw *1set.

C.Capacity: 0.8-1.2 tons/hour.

Main parts:

(1)TONY Multifunctional Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机

带锯末图

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 0.8-1.2 Ton/Hour. 

C.TONY use 1set of 1.2*12m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55kw *1set

C. Capacity:0.8-1.2Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:0.8-1.2 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:0.8-1.2 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Operation and marketing of the project of processing wet straw into biomass pellets

1. Production operation: control cost and quality

The core of the production process is to balance "pellet quality" and "operating cost" to avoid losses due to improper operation.

Cost control: The energy consumption of the drying process accounts for 40%-50% of the total energy consumption. It can be equipped with a biomass burner (using crushed materials or unqualified pellets as fuel) to reduce drying costs; in terms of labor, a medium-sized production line can be equipped with 3-5 people (responsible for raw material acceptance, equipment inspection, and finished product packaging) to reduce labor expenses.

Quality control: Strictly control the moisture content of the straw after drying to 10%-15% (too high moisture content will cause the pellets to break easily, too low moisture content will cause high energy consumption), maintain the molding pressure at 30-100MPa, ensure that the pellet density is ≥1.1g/cm³ and the length is 5-15mm, which meets the industrial fuel procurement standards.

2. Marketing: Clearly define the profit outlet

Sales are the key to project profitability. Target customers must be locked in advance to avoid backlog of finished products. (1) Core customer types: Local industrial enterprises: such as food factories, building materials factories, and livestock farms, which use biomass pellets as a boiler fuel to replace coal and can sign long-term supply agreements (usually settled on a quarterly or annual basis). Biomass power plants/heating companies: These customers purchase in large quantities but have high requirements for pellet quality. They need to submit samples for inspection in advance to be included in the supplier list. Farmers/small users: They sell to surrounding farmers for home heating or cooking. They can adopt a "bag retail" model to increase local market penetration. 2. Pricing strategy: Based on local coal and natural gas prices, the price of pellets is usually 80%-90% of coal, ensuring price advantages while reserving a 15%-20% gross profit margin.

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秸秆图加颗粒图

Application Characteristics of Straw Biomass Pellets: Wide Application Range, Convenient Use, and Expanded Market Boundaries

The application characteristics of pellets determine their market reach and are a key factor in their rapid adoption.

1. Wide Application Range:

They can meet the needs of various sectors, including industry (boiler fuel), residential use (home heating), power generation (biomass power plants), and agriculture (grain drying). They are adaptable to applications ranging from small-scale household heating to large-scale power generation, resulting in a large market demand.

2. Convenient Operation:

Pellets can be delivered to the combustion device via automated feeding equipment (such as screw conveyors and hoppers), eliminating the need for manual handling and crushing, reducing labor input. For example, a home biomass pellet stove only requires periodic additions (each addition lasts 8-12 hours), which is far less complex than the frequent addition of loose straw.

3. Strong Compatibility:

Existing combustion equipment does not require extensive modification. Industrial boilers and residential stoves can be adapted to pellet fuel with simple adjustments to the damper or feed inlet, lowering user barriers and modification costs, accelerating market adoption.

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绿色地球+原材料+颗粒图

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客户参观图