1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:3-3.5 T/Hour

3.TONY Brand 3-3.5 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,l,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 535 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

Wet straw biomass pellet processing equipment is a special equipment that processes high-moisture straw and converts loose straw into high-density pellet fuel through pretreatment, drying, conditioning and high-pressure molding. The core is to solve the two major problems of "wet material is difficult to mold" and "unstable pellet quality".

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Reduce raw material costs and dependence: Break through the "drying bottleneck"

This is the core advantage of this equipment, which directly solves the key problem of wet straw storage and pretreatment

No natural drying is required, saving space and labor costs. Traditional wet straw processing requires a large amount of space for drying and is also dependent on the weather, while this equipment can directly process wet straw with a moisture content of 30%-60%

The raw material collection radius is smaller, reducing transportation costs. Because it can directly process fresh wet straw

(2) Improve production efficiency and flexibility: Adapt to diverse scenarios

The equipment is more flexible in production rhythm and raw material adaptability, and can quickly respond to different production needs.

(3) Ensure pellet quality: Reduce molding risk and increase product value

In response to the problem of wet straw being difficult to mold, the equipment ensures pellet quality through special design and improves product market competitiveness

(4) Comply with environmental protection and policy orientation: Enjoy policy dividends

From a long-term development perspective, the production model of this equipment is more in line with current environmental protection and agricultural waste resource utilization policies, which can bring additional benefits to users

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production processes. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy source, can replace coal for use in boilers in these enterprises. 

(2) Home heating and hot water systems: With the improvement of environmental awareness and government support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used in home heating and hot water systems, such as fireplaces, heating stoves, etc. 

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw, reducing environmental pollution. 

(4) Industrial production: Some industrial production processes require a large amount of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a source of heat energy for these industries, reducing dependence on traditional fossil fuels.

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TONY Brand 3-3.5 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 3-3.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*100-110kw, Rotary Drum Dryer-1.8*18m ,TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *1set

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*100-110kw *1set.

C.Capacity: 3-4 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机

带锯末图

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 3-3.5 Ton/Hour. 

C.TONY use 1set of 1.8*18m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *1set

C. Capacity:3-3.5Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3-3.5 Ton/Hour.

Main Parts:

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3-3.5 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Risks and Responses for Wet Straw Processing into Biomass Pellets: Preventing Pitfalls

During project implementation, it is important to focus on three key risks: raw materials, environmental protection, and technology, and develop contingency plans in advance.

1. Raw Material Supply Risk:

Straw supply is seasonal, which may lead to equipment idleness.

Response: Collect and store more during peak season (construct temporary silos to store wet straw), or expand the raw material offerings (such as purchasing wet sawdust and bagasse) to fill the gap during off-season.

2. Environmental Compliance Risk:

The drying process may generate dust or exhaust gas, which can lead to environmental penalties if not handled properly.

Response: Install bag filters and exhaust gas treatment equipment to ensure emissions meet standards; complete an environmental impact assessment before construction to avoid illegal operations.

3. Technical Failure Risk:

Wet straw is highly sticky and can easily cause equipment blockage or mold wear, impacting production. Response: Hire experienced equipment maintenance personnel to regularly clean the equipment and replace wearing parts (such as molds and rollers); purchase equipment from professional equipment manufacturers, such as TONY, which has more than 20 years of experience in the pellet machine industry, good service, and high-quality equipment.

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秸秆图加颗粒图

Application Characteristics of Straw Biomass Pellets: Widely Applicable, Convenient to Use, and Expanding Market Boundaries

The application characteristics of pellets determine their market reach and are a key factor in their rapid adoption.

1. Wide Application Compatibility: 

They can meet the needs of various sectors, including industry (boiler fuel), residential (home heating), power generation (biomass power plants), and agriculture (grain drying). They are suitable for applications ranging from small-scale household heating to large-scale power generation, resulting in a large market demand.

2. Convenient Operation: 

Pellets can be delivered to the combustion device via automated feeding equipment (such as screw conveyors and hoppers), eliminating the need for manual handling and crushing, reducing labor input. For example, a home biomass pellet stove only requires periodic additions (each addition lasts 8-12 hours), which is far less complex than the frequent addition of loose straw.

3. Strong Compatibility: 

No major modifications are required to existing combustion equipment. Industrial boilers and residential stoves can be adapted to pellet fuel with simple adjustments to the damper or feed inlet, lowering user barriers and modification costs, accelerating market adoption.

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绿色地球+原材料+颗粒图

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公司优势图