1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:14-15 T/Hour

3.TONY Brand 14-15 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2100 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

The working process of the equipment includes the following main steps:

‌Feeding Stage‌: The raw materials enter the equipment through the feed port and are ready for the next step of processing.

‌Preliminary Crushing‌: Before the raw materials enter the compression chamber, they usually need to undergo preliminary crushing to ensure that the raw material particles are uniform in size, which is convenient for subsequent high-pressure compression and molding.

‌High-Pressure Compression‌: After the raw materials enter the compression chamber, they are subjected to strong compression force and are squeezed into strips or other shapes to enhance the bonding force between the particles.

‌High-Temperature Treatment‌: The compressed raw materials enter the high-temperature furnace for heat treatment to promote the pyrolysis and polymerization of components such as lignin, and further improve the calorific value and corrosion resistance of the particles.

‌Cooling And Molding‌: The raw materials after high-temperature treatment need to be cooled by the cooling system to prevent overheating, deformation or combustion, and then molded into regular granular solid fuels under the action of the mold or extrusion plate.

‌Discharging Stage‌: The molded particles are discharged through the discharge port to become the final biomass pellet fuel product.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Full-process integration capability:                                                                                                                                                    

Crushing and pelletizing equipment forms a continuous production line, covering the crushing, grinding, drying, pelletizing, cooling and other links of raw materials. It is suitable for the production of biomass pellets from a variety of biomass raw materials such as bamboo, straw, sawdust, and sugarcane bagasse. The finished products can be used in power generation, artificial boards, papermaking and other fields.                                                                                                 

(2) Environmental protection and economy: By processing waste such as straw and rice straw, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, making it suitable for large-scale production or individual operations.                                                                                                                   

(3) Application scenarios and industry adaptability: The processed straw pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed straw can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of  wet straw biomass pellet processing equipment

Biomass Fuel Production: Straw pellet processing equipment converts crop straw into biomass fuel pellets. These pellets can be used in fireplaces, boilers, gasifiers, and biomass power plants as a low-carbon, environmentally friendly alternative to traditional coal.

Feed Production: Straw feed pellet machines can compress feed ingredients such as corn straw, soybean meal, cottonseed meal, and miscellaneous meal, as well as biomass straw materials such as cotton stalks, soybean stalks, sawdust, and wood chips. This not only improves the palatability and digestibility of the feed but also effectively kills bacteria in the feed, reducing the risk of animal disease.

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TONY Brand 14-15 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 14-15 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 14-15 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-132kw, Effective Hammer Mill- TFD85*220-220kw, Rotary Drum Dryer-2.2*24m ,TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-132kw旋切机图

带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind wet straw within 2.2m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-132kw models *3sets

C.Capacity:4.5-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD85*220-220kw *2sets.

C.Capacity: 14-15 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 14-15 Ton/Hour. 

C.TONY use 2 sets of 2.2*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *5sets

C.Capacity:14-15Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:14-15 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*1set                                                                                                                                                                                                             

C.Capacity: 14-15 Ton/Hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

1. With the increasingly severe energy and environmental crises, biomass energy is gaining increasing attention as a renewable and clean energy source. For example, straw offers enormous development potential. Biomass can be utilized in a variety of ways, and processing it into compressed pellet fuel is an advanced method. Biomass pellet fuel contains less than one-tenth the sulfur content of coal, making it an effective alternative to coal and effectively reducing atmospheric sulfur dioxide emissions. The ash produced after combustion is an excellent natural fertilizer. Currently, biomass pellet gasification is a clean and environmentally friendly combustion method that plays a significant role in reducing pollution emissions and protecting the atmospheric environment.

2. Straw is a valuable resource and is ubiquitous in some areas. For a long time, due to a lack of effective disposal methods, on-site incineration has caused environmental pollution. However, choosing straw as a raw material for biomass pellet fuel offers extremely low raw material costs. If the resource is abundant in the local or surrounding area, the raw material cost can be almost negligible.

3. Biomass fuel is not only environmentally friendly but also provides an alternative solution to meeting national energy needs. Market demand for biomass fuel continues to grow, and the price of biomass pellets has also steadily increased. This creates significant profit opportunities for startups. Therefore, the use of straw to produce biomass pellets has many advantages. In addition to protecting the environment and creating employment opportunities, it can also generate huge economic benefits and ensure the sustainability of energy.

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秸秆图加颗粒图

1. Environmentally friendly: Straw pellets are low in carbon and sulfur. Compared to coal, they can reduce carbon dioxide emissions by 97.91%, sulfur dioxide emissions by 99.15%, and nitrogen dioxide emissions by 72.09%, achieving near-zero emissions.

2. Renewable raw materials: Straw pellets are primarily made from agricultural and forestry waste, such as straw, making them inexpensive, renewable, and sustainable.

3. High calorific value: Biomass pellets have a calorific value of 3600-4200 kcal/kg. When used with a dedicated biomass stove, they can achieve a thermal efficiency exceeding 85%.                                                                                       

4. Cost-effective: Straw pellets have relatively low production and operating costs. Their environmentally friendly nature and support from national policies also help reduce their cost of use.

5. Versatile applications: Straw pellets can be used in a variety of applications, including home heating, cooking, hot water supply, and biomass power generation.

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绿色地球+原材料+颗粒图

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公司认证图