1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:12-14 T/Hour

3.TONY Brand 12-14 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2000 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

Straw pellet machine is a machine that compresses various types of biomass waste, such as straw, rice husk, sawdust, wood chips, etc., into a shaped fuel with a certain shape and high density by mechanical pressure. After the raw materials are extruded and formed, the density can reach 0.8-1.3t/m³, the energy density is equivalent to that of medium-quality coal, and the combustion characteristics are significantly improved.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Low pollution emissions: The drying system mostly uses clean energy (such as natural gas, biomass gas) or supporting exhaust gas treatment equipment to reduce dust and harmful gas emissions; the small amount of scraps generated during the production process can be recycled to achieve zero waste of raw materials.

(2) Energy consumption optimization: Some equipment uses variable frequency motors to control feeding and pelletizing speeds, and can adjust power output according to material characteristics to avoid idle consumption; at the same time, the friction heat generated during the extrusion molding process can assist in drying the material and reduce additional heating energy consumption.

(3) Wide adaptability of raw materials: In addition to dehumidifying straw, it can also process various agricultural and forestry wastes such as wet wood chips, sugarcane bagasse, peanut shells, etc., with a wide range of applications.

(4) Customizable output: From small single machines to large production lines, it can be flexibly configured according to the user's raw material supply and market demand, which can meet both small-scale processing needs of farmers and large-scale production needs of enterprises.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Self-processing by the factory: Enterprises such as food processing, textile manufacturing, and building materials production that require thermal energy can install large-scale equipment to process the purchased wet straw into pellets. These pellets can be used as fuel for boilers and hot air furnaces, replacing traditional coal and natural gas, thereby reducing industrial energy costs and complying with environmental protection policies (reducing carbon emissions).

(2) Production of biomass fuel plants: Professional biomass energy enterprises can build large-scale production lines to process wet straw on a large scale using equipment. The produced pellet fuel is sold in batches to power plants (biomass power stations), large heating companies, and industrial boiler users, forming a standardized industrial fuel supply chain. This is one of the mainstream scenarios for equipment application.

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TONY Brand 12-14 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 12-14 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 12-14 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD85*200-220kw, Rotary Drum Dryer-2*24m ,TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-110kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet straw within 2.2m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *3sets

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD85*220-220kw *2sets.

C.Capacity: 12-14 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 12-14 Ton/Hour. 

C.TONY use 2 sets of 2*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *4sets

C.Capacity:12-14Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:12-14 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 12-14 Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Operation and marketing of the project of processing wet straw into biomass pellets

1. Production operation: control cost and quality

The core of the production process is to balance "pellet quality" and "operating cost" to avoid losses due to improper operation.

(1) Cost control: The energy consumption of the drying process accounts for 40%-50% of the total energy consumption. It can be equipped with a biomass burner (using crushed materials or unqualified pellets as fuel) to reduce drying costs; in terms of labor, a medium-sized production line can be equipped with 3-5 people (responsible for raw material acceptance, equipment inspection, and finished product packaging) to reduce labor expenses.

(2) Quality control: Strictly control the moisture content of the straw after drying to 10%-15% (too high moisture content will cause the pellets to break easily, too low moisture content will cause high energy consumption), maintain the molding pressure at 30-100MPa, ensure that the pellet density is ≥1.1g/cm³ and the length is 5-15mm, which meets the industrial fuel procurement standards.

2. Marketing: Clearly define the profit outlet

Sales are the key to project profitability. Target customers must be locked in advance to avoid backlog of finished products. 

(1) Core customer types: Local industrial enterprises: such as food factories, building materials factories, and livestock farms, which use biomass pellets as a boiler fuel to replace coal and can sign long-term supply agreements (usually settled on a quarterly or annual basis). Biomass power plants/heating companies: These customers purchase in large quantities but have high requirements for pellet quality. They need to submit samples for inspection in advance to be included in the supplier list. Farmers/small users: They sell to surrounding farmers for home heating or cooking. They can adopt a "bag retail" model to increase local market penetration.

(2) Pricing strategy: Based on local coal and natural gas prices, the price of pellets is usually 80%-90% of coal, ensuring price advantages while reserving a 15%-20% gross profit margin.

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秸秆图加颗粒图

The combustion characteristics of straw biomass pellet fuel: high efficiency, low pollution, and suitable for clean fuel demands

As an energy product, its combustion characteristics directly determine its usage value and is the core competitiveness for replacing traditional fossil fuels.

1. High combustion efficiency: 

The pellet structure is compact, and during combustion, air and fuel come into contact more fully, with combustion efficiency reaching over 85%, much higher than loose straw (about 50%) and ordinary coal (about 70%). For example, in heating, 1 ton of pellets provides the same heating effect as 1.2 tons of coal, reducing fuel consumption by 20%.

2. Low pollution emissions:

 Straw itself has extremely low sulfur content (typically <0.1%), and sulfur dioxide emissions during combustion are only 1/10 of those from coal; nitrogen oxide emissions are more than 50% lower than those from coal, and there is no black smoke or irritating odor. At the same time, the carbon dioxide produced by pellet combustion belongs to the "carbon cycle" (straw grows and absorbs CO₂, and then releases CO₂ during combustion), which complies with the "dual carbon" policy requirements and can effectively reduce carbon emissions.

3. Stable calorific value and easy control: 

The lower calorific value of pellets is usually 15-18 MJ/kg, with a small fluctuation range (±5%), while the calorific value of loose straw is greatly affected by moisture (±20%). The stable calorific value enables industrial boilers, drying equipment, etc. to precisely control temperature, avoiding production accidents or quality problems caused by fluctuating calorific value.

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绿色地球+原材料+颗粒图

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公司服务图