1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:9-10.5 T/Hour

3.TONY Brand 9-10.5Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1500 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

The principle of wet straw pellet processing equipment is to squeeze wet straw into pellets by physical means. During the pelletizing process, the biomass straw raw material falls vertically from the feed port, and the rotation of the pressing roller makes the material continuously and evenly distributed on the surface of the inner cavity of the mold. Under the rolling of the pressing roller, the powdered material passes through the hole of the mold. In this process, the material is subjected to high pressure and high temperature, which produces physical changes or appropriate chemical changes, prompting the powdered material to form a continuously elongated cylindrical solid body, and then the pellets are cut by the cutting knife and discharged from the discharge port. At this point, the pellet pressing process is completed.

2. Characteristics of  wet straw biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for wet straw pellets, processing equipment usually has high production efficiency. For example, some large-scale wet straw pellet processing production lines can process several tons or even tens of tons of wet straw per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of pelletizing and increasing the efficiency of material transportation, efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.                                                                                                                                  (2)Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of wet straw pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the pressure roller of the pellet mill to improve their wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.     

3. Application scenarios of  wet straw biomass pellet processing equipment

Used in straw waste recycling systems, wet straw is pelletized and used as a substrate to produce organic fertilizer or compost feedstock, serving farmland soil improvement and organic farming projects. The pellets can serve as a slow-release fertilizer carrier, slowly releasing nutrients to promote crop growth. This scenario emphasizes a circular economy. For example, in agricultural cooperatives, the equipment can handle seasonal straw surpluses (such as after the autumn harvest), reducing burning pollution and improving resource utilization. Pellets of straw are more easily integrated with microorganisms, accelerating the composting process and improving soil structure. The high density and consistent size of wet straw pellets facilitate long-distance transportation and international trade. The efficient and environmentally friendly use of straw resources supports energy transition, sustainable agricultural development, and industrial innovation. Its advantages include lower processing costs, reduced environmental pollution, and the promotion of rural economic revitalization.

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TONY Brand 9-10.5TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 9-10.5Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 9-10.5TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*132-132kw, Rotary Drum Dryer-3*24m ,TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*132-132kw *2set.

C.Capacity: 9-10.5tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 9-10.5Ton/Hour. 

C.TONY use 1set of 3*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *3sets

C. Capacity:9-12Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:9-10.5 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

双胞包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:9-10.5 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Against the backdrop of intensifying global climate change and accelerating energy transitions, the wet straw biomass pellet project is experiencing unprecedented opportunities. As an innovative project integrating environmental protection and commercialization, it utilizes advanced technology to transform agricultural waste (such as damp rice straw and corn stalks) into high-density pellet fuel for applications in heating and power generation. This not only addresses the pollution caused by straw burning but also creates economic value, addressing the "dual carbon" goals (carbon peak and carbon neutrality). The wet straw biomass pellet project focuses on directly processing damp agricultural residues (such as rice and wheat straw) into standardized pellet fuel. Compared to traditional biomass pellets, wet straw processing avoids the high energy consumption of the drying process, significantly reducing costs while improving resource utilization. The core of the project is "turning waste into treasure"—converting a polluting source into clean energy.

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秸秆图加颗粒图

1. Replacing Coal, Reducing Greenhouse Gas Emissions, Increasing Agricultural Value, and Complying with National Industrial Policies

Biomass pellets are made from pulverized biomass straw, forestry waste, and other raw materials through a cold compaction process. They have a density of 1.1-1.3 tons/m³, making them easy to store and transport, and improving combustion performance. They have a wide range of uses, including feed for large-scale livestock farms, residential heating, industrial boiler fuel, and power generation. Their significance lies in replacing coal, reducing greenhouse gas emissions, increasing agricultural value, and complying with national industrial policies.

2. Utilizing agricultural and forestry waste, they constitute resource reuse.

Biomass fuel utilizes agricultural and forestry waste and constitutes resource reuse.

3. Its operating cost is significantly lower than that of gas, oil, electricity, and other energy sources.

Because biomass fuel utilizes renewable waste resources, its operating cost is significantly lower than that of gas, oil, electricity, and other energy sources, making it a low-cost fuel.

4. Biomass fuel is environmentally friendly.

The levels of harmful gases such as carbon dioxide, nitrogen dioxide, and sulfur dioxide emitted by biomass fuel after combustion are significantly lower than those emitted by coal, and are within national emission standards.

5. Biomass fuel is a renewable energy source.A large amount of agricultural and forestry waste is recycled annually into biomass fuel pellets, so biomass fuel is inexhaustible.

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绿色地球+原材料+颗粒图

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公司优势图