1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:9 T/Hour

3.TONY Brand 9  Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1370 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

The principle of wet straw biomass pellet processing equipment is to compress the originally dispersed, shapeless raw materials into a fixed-shape, dense pelletized fuel through mechanical pressure. The selection and configuration of this type of equipment directly impacts production efficiency and pellet quality. Understanding its core components and key parameters can help you better match your production needs.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Synergistic effect of efficient crushing and drying: The crushing equipment can break down the tough and wet straw (such as corn stalks, rice straw) into uniform fine particles. The accompanying drying system (such as drum dryer) can quickly reduce the moisture content to the optimal forming range of 10%-15%, avoiding material adhesion or excessive drying.

(2) High-pressure wear-resistant components: The pressure rollers and molds of the granulator are made of high-hardness alloy materials (such as 40Cr, alloy steel), which can withstand high pressures of 30-100 MPa and resist the wear caused by wet materials on the components, thereby extending the service life.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Farmers' own processing: Farmers can purchase small equipment to process the wet straw (such as corn stalks and rice stalks) produced from their own farmland into pellets. These pellets can be used for household heating, cooking, or as fuel for agricultural machinery (such as biomass stoves and small generators), replacing coal and liquefied gas and reducing energy costs for both daily life and production.

(2) Cooperative large-scale processing: Rural cooperatives or large-scale farmers can equip with medium-sized equipment to collect the wet straw from surrounding farmers and process it centrally. The pellets can then be sold to local small factories, farms, or neighboring farmers, forming a localized industrial chain of "straw collection - processing - sales", which not only solves the problem of regional straw burning but also achieves profitability.

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TONY Brand 9  TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 9 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 9 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*132-132kw, Rotary Drum Dryer-2.5*24m ,TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*132-132kw *2sets.

C.Capacity: 9 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 9 Ton/Hour. 

C.TONY use 1set of 2.5*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *3sets

C. Capacity:3-3.5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:9 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

双胞包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:9 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Equipment Configuration for Wet Straw Processing into Biomass Pellets: Matching Production Capacity with Raw Material Characteristics

Equipment is the core asset of a project. An appropriate production line must be selected based on planned production capacity and budget to avoid wasted or insufficient production capacity.

1. Small Projects: Suitable for start-ups or those with limited funding. Configurations include a straw rotary cutter, pulverizer, drum dryer, a single pelletizer, and a simple cooling screen.

2. Medium Projects: Suitable for projects with stable raw materials and sales channels. Configurations include an automated loading system, a high-efficiency pulverizer, a continuous dryer, multiple pelletizers, a cooler, and a packaging machine to reduce labor costs and improve production efficiency.

3. Key Equipment Requirements: The dryer must be compatible with the high moisture content of wet straw, and pelletizer molds must be made of wear-resistant materials (such as alloy steel) to mitigate wear from wet materials.

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秸秆图加颗粒图

Physical characteristics of straw biomass pellet fuel: High density, easy storage, solving the problems of "scattered and light" of straw

This is the most obvious characteristic that distinguishes pellets from loose straw, fundamentally solving the problems of storage and transportation of straw.

1. High density, small volume: The density of pellets can reach 1.1-1.3g/cm³, which is 15-20 times that of loose straw (0.05-0.08g/cm³). Under the same weight, the volume is significantly reduced. For example, 1 ton of loose straw requires 20m³ of storage space, while 1 ton of pellets only requires 1m³, increasing the warehouse utilization rate by more than 95%, and significantly reducing the storage site rental cost.

2. Regular shape, easy transportation: The diameter of pellets is mostly 6-12mm, and the length is 5-20mm. The shape is regular and there is no dust scattering. It can be transported using ordinary trucks or bagged transportation, without the need for special transportation equipment. The transportation cost per ton of pellets is 60% lower than that of loose straw, and there is no material loss during transportation (the loss of loose straw during transportation is about 5%-10%).

3. Resistant to moisture absorption, easy to preserve: The surface of the pellets is tight and smooth, and it is not easy to absorb moisture from the air. It can be stored for 6-12 months in a ventilated and dry environment. While loose straw is prone to mold and deterioration after 1 month of storage, it significantly extends the shelf life of the raw material, facilitating off-peak production and sales.

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绿色地球+原材料+颗粒图

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公司优势图