1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:10-12 T/Hour

3.TONY Brand 10-12 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1580 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

(1) Feed: The pre-treated straw raw materials are conveyed to the feed inlet of the pellet machine and uniformly sent into the pellet machine chamber by the feeder.

(2) High-pressure extrusion: The pressure rollers in the granulation chamber will tightly press the materials onto the ring or flat molds with mold holes (usually with diameters of 6-12mm), and the materials are squeezed into the mold holes under the action of huge pressure (usually 30-100 MPa).

(3) Cutting and shaping: After the materials are extruded from the mold holes, they form continuous cylindrical strips, which are then cut into particles of the set length by the high-speed rotating cutter, and finally cooled and transported through the cooling conveying system to complete the finished product.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Synergistic effect of efficient crushing and drying: The crushing equipment can break down the tough and wet straw (such as corn stalks, rice straw) into uniform fine particles. The accompanying drying system (such as drum dryer) can quickly reduce the moisture content to the optimal forming range of 10%-15%, avoiding material adhesion or excessive drying.

(2) High-pressure wear-resistant components: The pressure rollers and molds of the granulator are made of high-hardness alloy materials (such as 40Cr, alloy steel), which can withstand high pressures of 30-100 MPa and resist the wear caused by wet materials on the components, thereby extending the service life.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Self-processing by the factory: Enterprises such as food processing, textile manufacturing, and building materials production that require thermal energy can install large-scale equipment to process the purchased wet straw into pellets. These pellets can be used as fuel for boilers and hot air furnaces, replacing traditional coal and natural gas, thereby reducing industrial energy costs and complying with environmental protection policies (reducing carbon emissions).

(2) Production of biomass fuel plants: Professional biomass energy enterprises can build large-scale production lines to process wet straw on a large scale using equipment. The produced pellet fuel is sold in batches to power plants (biomass power stations), large heating companies, and industrial boiler users, forming a standardized industrial fuel supply chain. This is one of the mainstream scenarios for equipment application.

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TONY Brand 10-12 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 10-12 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 10-12 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*160-160kw, Rotary Drum Dryer-1.8*24m ,TONY Pellet Machine-TYJ760-III-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*160-160kw *2sets.

C.Capacity: 10-12 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 10-12 Ton/Hour. 

C.TONY use 2 sets of 1.8*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *4sets

C.Capacity:10-12Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:10-12 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 10-12 Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The raw material section of the project for processing wet straw into biomass pellets - raw material recovery, ensuring stable supply

1. Recovery scope: 

Centered around the processing plant, covering farmlands within a 10-30 kilometer radius. This avoids water loss and cost increase caused by long-distance transportation of wet straw.

2. Cooperation model: 

Sign long-term purchase agreements with farmers and planting cooperatives, clearly defining purchase prices and on-site recovery services. Alternatively, hire local personnel to harvest and transport the raw materials, ensuring sufficient supply during peak seasons (such as autumn harvest and summer harvest).

3. Storage and pre-treatment: 

Set up temporary raw material storage areas in the factory area, equipped with rain shelters to prevent wet straw from getting wet and moldy; it can be initially cut into 10-20 cm sections for easier subsequent crushing, reducing processing time.

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秸秆图加颗粒图

The combustion characteristics of straw biomass pellet fuel: high efficiency, low pollution, and suitable for clean fuel demands

As an energy product, its combustion characteristics directly determine its usage value and is the core competitiveness for replacing traditional fossil fuels.

1. High combustion efficiency: 

The pellet structure is compact, and during combustion, air and fuel come into contact more fully, with combustion efficiency reaching over 85%, much higher than loose straw (about 50%) and ordinary coal (about 70%). For example, in heating, 1 ton of pellets provides the same heating effect as 1.2 tons of coal, reducing fuel consumption by 20%.

2. Low pollution emissions:

 Straw itself has extremely low sulfur content (typically <0.1%), and sulfur dioxide emissions during combustion are only 1/10 of those from coal; nitrogen oxide emissions are more than 50% lower than those from coal, and there is no black smoke or irritating odor. At the same time, the carbon dioxide produced by pellet combustion belongs to the "carbon cycle" (straw grows and absorbs CO₂, and then releases CO₂ during combustion), which complies with the "dual carbon" policy requirements and can effectively reduce carbon emissions.

3. Stable calorific value and easy control: 

The lower calorific value of pellets is usually 15-18 MJ/kg, with a small fluctuation range (±5%), while the calorific value of loose straw is greatly affected by moisture (±20%). The stable calorific value enables industrial boilers, drying equipment, etc. to precisely control temperature, avoiding production accidents or quality problems caused by fluctuating calorific value.

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绿色地球+原材料+颗粒图

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公司认证图