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原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

(1) Pretreatment: Dried straw is collected, dried, and crushed under certain temperature and pressure.

(2) Compression molding: Special biomass solidification molding equipment is used to squeeze the pretreated dry straw into regular, dense rod-shaped, block-shaped, or granular fuel.

2. Characteristics of dried straw biomass pellet processing equipment

(1) High-efficiency crushing: The combination of high-speed rotating blades and screens can quickly and effectively crush straw into the required fine particles, thereby improving biomass utilization. 

(2) Versatility: Not only suitable for straw, but also can process other biomass materials such as wood chips, peanut shells, rice husks, etc. This versatility makes it widely used in agriculture, energy and environmental protection industries. 

(3) High energy efficiency: Advanced power systems and energy-saving technologies are usually used to improve energy utilization efficiency, reduce energy consumption, and thus save operating costs. 

(4) High crushing uniformity: It can achieve uniform and fine crushing of biomass straw, making it easier to carry out subsequent fermentation, pressing or processing. 

(5) Automatic control: Many biomass straw crusher equipment is equipped with advanced automatic control systems, which can achieve intelligent operation, easy operation, and improve work efficiency. 

(6) Special materials and processes: The main load-bearing components are made of high-alloy wear-resistant materials, and the life of wearing parts is twice that of similar products.

3. Application scenarios of dried straw biomass pellet processing equipment

Biomass Energy Production: Straw can be used as biomass feedstock in power plants to produce biomass energy. This renewable energy source helps reduce dependence on fossil fuels.

Power Generation Fuel: Processed straw can be used as the core fuel in biomass power plants, replacing traditional fossil fuels.

Green Energy Advantages: Compared with direct combustion, straw pellets have higher combustion efficiency and lower carbon emissions, aligning with the development trend of renewable energy.

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TONY Brand 40-50 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 40-50 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 40-50 TPH

5. Process: Grinding Process - Fine Crushing Process - Straw Dust Storage Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX3500-200kw, Effective Hammer Mill- TFD120*200-355kw, TONY Large Hydraulic Storage Silo,TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

5.1图片

旋切机图带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind dried straw within 3m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX3500-200kw models *4sets

C.Capacity:10-12Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD120*200-355kw *4sets.

C.Capacity:40-50 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

大型液压料仓

3.Straw Dust Storage Process:

A. This process is mainly used to storage the straw dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and straw dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the straw dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Straw Dust Blocked.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *10sets

C. Capacity:40-50Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:40-50 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

吨包机图片

6. Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 40-50 Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Project advantages: market competitiveness and environmental value

1.Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. They have a high calorific value, generally 3600-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have a low ash content, with very little ash residue after combustion, which reduces cleaning costs and reduces environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. Pollutants such as sulfur dioxide and nitrogen monoxide produced during the combustion process are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical, with a diameter of 6-12 mm and a length of 20-50 mm. The density can reach 0.8-1.2 g/cm3, high hardness, not easy to break, easy to store and transport, further enhancing the market competitiveness of the product.

2.Significant environmental benefits and high social value

The development of the biomass pellet industry aims to turn agricultural and forestry waste into treasure, realize resource recycling, and reduce waste pollution to the environment. At the same time, the carbon dioxide emitted during the combustion of biomass pellets is largely offset by the carbon dioxide absorbed by plant growth, achieving "carbon neutrality," helping to mitigate the greenhouse effect and improve air quality. This not only complies with national environmental protection policies, but also helps entrepreneurs establish a positive corporate image, create a good social reputation, and generate potential business opportunities.

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秸秆图加颗粒图

The advantages of straw pellets are primarily reflected in the following aspects:

1.Low cost and abundant supply:

Straw is a 100% natural product, with low cost, abundant supply, and strong market competitiveness.

2.Environmentally friendly and biodegradable:

Straw fiber is harmless and decomposes naturally, without causing harm to the environment, thus meeting the requirements of sustainable development.

3.High calorific value:

With a calorific value of up to 3,600 kcal, straw pellet fuel is an ideal biomass energy source.

4.Wide application:

Straw pellets are widely used in industries such as food, healthcare, mining, metallurgy, petrochemicals, steel, tobacco, and fine chemicals, with a broad market demand.

5.Advanced technology:

Customized equipment can directly crush and dry straw into biomass pellet fuel, meeting the needs of large-scale production.

In summary, the advantages of straw pellets lie not only in their natural and environmentally friendly nature, but also in their high calorific value and wide range of applications. Technological advances have also made large-scale production possible.

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绿色地球+原材料+颗粒图

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公司服务图