1.图片

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The principle of dry straw pellet processing equipment is to squeeze dry straw into pellets by physical means. During the pelletizing process, the biomass straw raw material falls vertically from the feed port, and the rotation of the pressing roller makes the material continuously and evenly distributed on the surface of the inner cavity of the mold. Under the rolling of the pressing roller, the powdered material passes through the hole of the mold. In this process, the material is subjected to high pressure and high temperature, which produces physical changes or appropriate chemical changes, prompting the powdered material to form a continuously elongated cylindrical solid body, and then the pellets are cut by the cutting knife and discharged from the discharge port. At this point, the pellet pressing process is completed.

2. Characteristics of dried straw biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for dry straw pellets, processing equipment usually has high production efficiency. For example, some large-scale dry straw pellet processing production lines can process several tons or even tens of tons of dry straw per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of pelletizing and increasing the efficiency of material transportation, efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.

(2) Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of dry straw pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the pressure roller of the pellet mill to improve their wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.    

3. Application scenarios of dried straw biomass pellet processing equipment

The dry straw pelletizing process itself has certain physical and biochemical effects (such as the heat and pressure generated by extrusion). The pellets have high density, are compact, and are easy to store and transport, minimizing losses due to mold. Through a scientific formulation (including the addition of necessary nutritional supplements and probiotics), the palatability and digestibility of dry straw can be effectively improved, making it an important source of roughage for ruminants such as cattle and sheep, especially during lean times or pasture shortages. The processed straw pellets have excellent moisture absorption, air permeability, and softness, making them a high-quality bio-bedding material for livestock farming, such as dairy farms and piggeries. They absorb manure and urine, improve the barn environment, and reduce disease transmission. After use, they can be composted with manure and returned to the fields, forming a closed-loop system.

2.图片

TONY Brand 24-30 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 24-30 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

3.图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 24-30 TPH

5. Process: Grinding Process - Fine Crushing Process - Straw Dust Storage Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX3000-132kw, Effective Hammer Mill- TFD85*220-220kw, TONY Large Hydraulic Storage Silo,TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

旋切机图带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind dried straw within 2.5m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX3000-132kw models *4sets

C.Capacity:5-9Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD85*220-220kw *4sets.

C.Capacity: 24-30 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

大型液压料仓

3.Straw Dust Storage Process:

A. This process is mainly used to storage the straw dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and straw dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the straw dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Straw Dust Blocked.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *6sets

C. Capacity:24-30Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:24-30 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

吨包机图片

6. Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 24-30 Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产案例图

7.图片

图 秸秆捆+颗粒 颗粒机

In the face of the carbon neutrality movement, specialized dry straw pellet processing equipment can directly transform agricultural waste into biomass fuel, pellet feed, and other end products, achieving a full-chain operation from "straw collection, storage, transportation, processing, and marketing." The future of dry straw biomass pellet projects is full of opportunities. The golden period is predicted to be from 2025 to 2030, with innovations in areas such as intelligentization and globalization. The dry straw biomass pellet startup is not only a business opportunity, but also a green revolution. It transforms agricultural waste into "green gold" in a cost-effective and efficient manner, aligning with the 2025 Agenda for Sustainable Development. As an entrepreneur, you can leverage this project to tap into a multi-billion-yuan market while contributing to rural revitalization and carbon neutrality goals.

8.图片

秸秆图加颗粒图

1. Replacing Coal, Reducing Greenhouse Gas Emissions

Increasing Agricultural Value, and Complying with National Industrial Policies.Biomass pellets are made from pulverized biomass straw, forestry waste, and other raw materials through a cold compaction process. They have a density of 1.1-1.3 tons/m³, making them easy to store and transport, and improving combustion performance. They have a wide range of uses, including feed for large-scale livestock farms, residential heating, industrial boiler fuel, and power generation. Their significance lies in replacing coal, reducing greenhouse gas emissions, increasing agricultural value, and complying with national industrial policies.

2. Utilizing agricultural and forestry waste, they constitute resource reuse.

Biomass fuel utilizes agricultural and forestry waste and constitutes resource reuse.

3. Its operating cost is significantly lower than that of gas, oil, electricity, and other energy sources.

Because biomass fuel utilizes renewable waste resources, its operating cost is significantly lower than that of gas, oil, electricity, and other energy sources, making it a low-cost fuel.

4. Biomass fuel is environmentally friendly.

The levels of harmful gases such as carbon dioxide, nitrogen dioxide, and sulfur dioxide emitted by biomass fuel after combustion are significantly lower than those emitted by coal, and are within national emission standards.

5. Biomass fuel is a renewable energy source.

A large amount of agricultural and forestry waste is recycled annually into biomass fuel pellets, so biomass fuel is inexhaustible.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

公司服务图