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原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The core principle of processing Sunflower Husk into biomass pellets is to utilize the physical properties of Sunflower Husk, combined with external pressure and temperature, to achieve dense molding. The entire process does not rely on external adhesives, but mainly depends on the natural binding force formed by the softening of lignin in Sunflower Husk at high temperatures.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) Wear-resistant and impact-resistant design to adapt to the hardness of sunflower husk.

The mold and pressure rollers are made of highly wear-resistant materials (such as bearing steel, carburized and quenched), with a hardness of HRC55-60 or higher, capable of resisting wear and impact on sunflower husk and extending the service life of vulnerable parts. The surface of the pressure rollers is mostly designed with anti-slip teeth or grooves to enhance the clamping force on the sunflower husk and avoid the "slippage and feeding difficulties" caused by the hollow and smooth surface of the rice husk.

(2) Precise temperature control to ensure glue-free molding.

Equipped with an independent temperature control system to meet the softening requirements of lignin in sunflower husk, eliminating the need for adhesives and achieving "natural bonding molding," reducing costs and making it more environmentally friendly.

The mold opening size is mostly 6-12mm (8mm is commonly used), ensuring that the rice husk is fully compressed and densed within the mold, with a particle density of 1.1-1.3g/cm³, thereby improving combustion efficiency.             

(3) Compact structure and convenient operation and maintenance:

Most adopt a vertical ring die structure (commonly used in small and medium-sized production lines, offering high output and strong stability), occupying a small area and allowing for flexible installation, suitable for rural cooperatives, small processing plants, and similar locations.

Core components (dies, pressure rollers) are easy to disassemble; daily cleaning and replacement of vulnerable parts require no complex tools, resulting in low maintenance costs; some equipment is equipped with an automatic lubrication system to reduce mechanical wear.

(4) High output adaptability and reasonable energy consumption:

The machine model can be flexibly selected according to the raw material supply; the motor power is reasonably matched, lower than the energy consumption of mining and transporting ordinary fossil fuels such as coal and natural gas.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

Biomass pellet production plants are the core application scenario for this equipment, specializing in the large-scale production and sales of biomass pellets. The characteristics of the equipment application are as follows:

(1) Capacity Matching: Most utilize fully automated production lines (from pelleting to packaging) to meet the market's bulk demand for biomass pellets.

(2) Product Use: The produced sunflower seed shell pellets are mainly sold to heating companies, households, and industrial enterprises as a clean fuel to replace coal and natural gas.

(3) Site Selection Characteristics: Typically located near sunflower seed production areas (such as nut processing plants or large farms), reducing transportation costs for sunflower seed shells and lowering the difficulty of raw material storage.

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TONY Brand 80-100 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 80-100 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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图片

原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 80-100  TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *20sets

C.Capacity:80-100tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*5sets

C.Capacity:80-100 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片

吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:80-100 tons/hour.

C.TONY band ton packing machine*5sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

The Sunflower Husk biomass pellet project is a resource utilization project that uses agricultural waste (Sunflower Husk) as raw material to process it into high-density biomass fuel. Its core advantages lie in the easy availability of raw materials, strong policy support, and stable market demand, making it suitable for implementation in major sunflower producing areas. The project can be divided into three models: small-scale family workshops, medium-sized township processing plants, and large-scale industrial production lines.

Project Foundation – Raw Material Supply

1. Raw Material Sources:

Primarily from sunflower processing plants, large sunflower planting cooperatives, or individual farmers.

2. Raw Material Requirements:

A stable annual supply must be ensured. Small-scale projects (10 tons of pellets per day) require approximately 15,000 tons of Sunflower Husk annually; medium-sized projects (30 tons per day) require over 45,000 tons of Sunflower Husk annually.

3. Raw Material Costs:

The purchase price of Sunflower Husk is typically low. It is recommended to keep the transportation radius within 50 kilometers; otherwise, transportation costs will increase significantly.

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葵花籽壳图加颗粒图

The core value of Sunflower Husk pellets lies in their superior energy characteristics, capable of meeting energy demands in various scenarios.

1. Meets calorific value standards, a substitute for medium-quality coal:

Sunflower Husk pellets have a lower heating value of approximately 4000-4500 kcal/kg, close to that of medium-quality coal (4500-5000 kcal/kg). During combustion, its heat release is stable, allowing direct use in industrial boilers, household heating stoves, and other equipment without requiring modifications to the combustion system, demonstrating strong adaptability as a coal substitute.

2. High combustion efficiency and low residue:

Pellet density reaches 1.1-1.3 g/cm³, far exceeding that of bulk Sunflower Husk (0.1-0.2 g/cm³). During combustion, "air combustion" or "coking" is less likely to occur, achieving a combustion efficiency of over 85% (compared to only about 60% for bulk Sunflower Husk). The ash residue rate after combustion is only 5%-8%, and the ash residue is easy to clean, reducing equipment maintenance costs.

3. Low moisture content and stable storage:

During processing, the moisture content of Sunflower Husk is controlled at 8%-12%, far lower than that of natural Sunflower Husk (12%-20%). It is less prone to mold and clumping during storage and can be stored at room temperature for more than 6 months without special moisture-proof facilities, reducing storage difficulty and losses.

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绿色地球+原材料+颗粒图

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客户参观图