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原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The Dried Sunflower Husk biomass pellet production process transforms loose agricultural and forestry waste (such as sawdust, straw, rice husks, and Dried Sunflower Husk) into high-density, regularly shaped pellet fuel through a series of physical and mechanical processes. The core of this process comprises three key steps: forming, cooling, and packaging. Each step requires specialized equipment to alter the physical state of the material.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

The Sunflower Husk pelletizing equipment is a production line specifically designed for sunflower husk. Its core feature is customized production based on the characteristics of the raw materials, ensuring production efficiency and optimizing finished product quality. The pelletizing stage compresses the sunflower husk into high-density pellets. The cooling and screening stages stabilize the pellet properties and remove defective products. The equipment at each stage works collaboratively to transform the raw materials into the finished product.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

Processing equipment provides fuel (as an alternative to coal and oil) for factory boilers and kilns, such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation: Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the stringent requirements of power plants for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating: For pellets used in domestic fireplaces and space heaters, processing equipment must control the size and hardness of the pellets to suit domestic combustion equipment. The precision of the equipment's production directly impacts the user experience with these pellets.

Environmental Protection and Waste Management: In waste and wastewater treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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TONY Brand 48-60 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 48-60 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 48-60  TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *12sets

C.Capacity:48-60tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*4sets

C.Capacity:48-60 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:48-60 tons/hour.

C.TONY band ton packing machine*4sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

For investors, prioritizing regions with abundant raw materials and strong policy support is more prudent. By securing raw material supplies, improving capacity utilization, and expanding into high-end markets (such as exports and consumer goods), the investment return cycle can be further shortened, leading to faster profitability.

Sunflower Husk Pellet Processing Investment Costs

1.Equipment Investment:

Equipment investment varies significantly depending on project scale and the selected equipment. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line may cost millions or even more.

2.Plant and Site Costs:

Appropriate plant and site costs need to be selected based on production scale. Leasing or construction costs vary by region.

3.Raw Material Procurement and Transportation Costs:

Raw material costs are affected by factors such as region, season, and type of raw material, while transportation costs are related to the scope of raw material procurement and product sales.

4.Environmental and Other Costs:

These costs include investment and operating costs for environmental protection equipment, water and electricity bills, and employee wages.

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葵花籽壳图加颗粒图

As a biomass energy source, Sunflower Husk pellets offer significant environmental benefits and energy efficiency. Environmentally, the production process involves no chemical additives, and combustion is smokeless and odorless, causing no pollution and meeting environmental protection requirements. Compared to traditional coal, it reduces carbon dioxide emissions by 97.91%, sulfur dioxide emissions by 99.15%, and nitrogen dioxide emissions by 72.09%, achieving near-zero pollution emissions. Furthermore, its raw materials are primarily agricultural and forestry waste, such as branches, sawdust, straw, rice husks, and Sunflower Husk pellets, all of which are renewable energy sources, effectively achieving resource recycling. In terms of energy efficiency, Sunflower Husk pellet fuel has a calorific value of 3400-4000 kcal/kg, and when using a dedicated biomass heater, its thermal efficiency can reach over 85%, exhibiting high energy density.

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绿色地球+原材料+颗粒图

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客户参观图