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原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

Sunflower husks themselves do not contain strong adhesives; their formation relies primarily on two core mechanisms:

(1) Physical extrusion: The pressure rollers of the pellet mill generate enormous pressure (typically 50-100 MPa) between themselves and the ring die, compressing the cellulose, hemicellulose, and other components in the husks tightly to form a physical bond.

(2) Lignin softening: During the extrusion process, the material generates heat due to friction (temperatures can reach over 100°C), softening the lignin in the husks and creating viscosity, which acts as a "natural adhesive," further enhancing the firmness of the pellets.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1).Sunflower Husk pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets, which improves production efficiency.

(2)The Pellet Machine has molds of various specifications, and can select corresponding molds for processing according to different biomass raw materials, which improves the adaptability of processing.

(3)The equipment for processing biomass pellets has the characteristics of high automation and good safety, which effectively reduces labor intensity and improves production efficiency.

(4)The granular biomass fuel processed by the Sunflower Husk Pellet processing equipment has stable quality and specifications, which meets the production standard requirements. 

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;

(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;

(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;

(4) It can also be used as feed for livestock in large farms for easy storage and transportation.

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TONY Brand 28-35 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 28-35 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 28-35  TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *7sets

C.Capacity:28-35tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:28-35 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:28-35  tons/hour.

C.TONY band ton packing machine*2sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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客户生产案例图

Core Advantages of Sunflower Husk Biomass Pellet Processing Project:

1. Raw Material Advantage: 

Sunflower husks are a waste resource with wide availability (nut processing plants, food factories, farmers, etc.), resulting in extremely low procurement costs (sometimes even free). Transportation and storage are also relatively simple, significantly reducing production costs.

2. Policy Advantage: 

Strong support for biomass energy development, with many regions offering subsidies for biomass pellet production projects (such as equipment purchase subsidies and tax breaks). Pellet fuel also enjoys preferential "clean energy" policies, resulting in low market entry barriers.

3. Market Advantage: 

Biomass pellets can replace coal and natural gas for industrial heating, residential heating, and power generation. With increasingly stringent environmental policies, the demand for fuel substitution in the heating market and small and medium-sized factories continues to grow, ensuring a stable market space.

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葵花籽壳图加颗粒图

The physical morphology and composition of sunflower husk biomass pellets give them superior combustion efficiency and stability compared to traditional bulk biomass fuel:

1. High Energy Density: 

After extrusion molding, the pellet density can reach 1.1-1.3 g/cm³, which is 6-8 times that of bulk sunflower husks (density approximately 0.15-0.2 g/cm³). This results in higher energy output for the same volume and lower storage and transportation costs (each ton of pellets has only 1/6 the volume of bulk sunflower seed shells).

2. More Complete Combustion:

The uniform and dense pellet structure reduces the likelihood of bridging and slagging during combustion. Thermal efficiency can reach over 85%, a 40% improvement over the combustion efficiency of bulk sunflower seed shells (approximately 60%), reducing fuel waste and lowering actual operating costs. 

3. Stable and easy-to-control combustion: 

The flame is stable and the calorific value is uniform during pellet combustion (low calorific value of about 16-18 MJ/kg, close to that of medium-quality coal). The combustion intensity can be precisely controlled by adjusting the feeding speed. It is compatible with various equipment such as biomass boilers, fireplaces, and generators, without the need for major modifications to the original equipment.

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绿色地球+原材料+颗粒图

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客户参观图