1.图片

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

(1)Feeding Stage‌: The raw materials enter the equipment through the feed port and are ready for the next step of processing.

‌(2)High-Pressure Compression‌: After the raw materials enter the compression chamber, they are subjected to strong compression force and are squeezed into strips or other shapes to enhance the bonding force between the pellets.

‌(3)High-Temperature Treatment‌: The compressed raw materials enter the high-temperature furnace for heat treatment to promote the pyrolysis and polymerization of components such as lignin, and further improve the calorific value and corrosion resistance of the pellets.

‌(4)Cooling And Molding‌: The raw materials after high-temperature treatment need to be cooled by the cooling system to prevent overheating, deformation or combustion, and then molded into regular granular solid fuels under the action of the mold or extrusion plate.

‌(5)Discharging Stage‌: The molded pellets are discharged through the discharge port to become the final biomass pellet fuel product.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)Sunflower Husk pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets, which improves production efficiency.

(2)The Pellet Machine has molds of various specifications, and can select corresponding molds for processing according to different biomass raw materials, which improves the adaptability of processing.

(3)The equipment for processing biomass pellets has the characteristics of high automation and good safety, which effectively reduces labor intensity and improves production efficiency.

(4)The granular biomass fuel processed by the Sunflower Husk Pellet processing equipment has stable quality and specifications, which meets the production standard requirements. 

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

In major sunflower seed producing areas or scenarios with large accumulations of sunflower seed shells, the equipment is used for "on-site waste treatment + resource utilization." Typical applications include:

(1) Nut processing plants: Some large sunflower seed processing plants are equipped with small biomass pelleting equipment to directly process the sunflower seed shells generated during production into pellets for heating their own workshops (such as drying sunflower seeds or heating the workshops), achieving "waste self-use" and reducing energy costs.

(2) Rural cooperatives/township enterprises: In townships where sunflower seed cultivation is concentrated, cooperatives can centrally purchase sunflower seed shells from farmers and process them into pellets using small and medium-sized equipment. This solves the pollution caused by the indiscriminate disposal of sunflower seed shells and provides low-cost clean fuel to the local area, increasing farmers' income.

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TONY Brand 24-30 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 24-30 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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 图片

原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 24-30  TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *6sets

C.Capacity:24-30tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:24-30 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片

吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:24-30  tons/hour.

C.TONY band ton packing machine*2sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

1. Project Overview 

Sunflower husks, an agricultural waste, can be processed into pellet fuel, known as "green coal." The raw materials are widely available and low-cost; the ash after combustion can be used as fertilizer. It is a renewable energy source and can replace traditional fuels such as coal and natural gas.

2. Market Applications

(1)Main Scenarios: Industrial boilers, biomass power plants, and residential heating.

(2)Calorific Value: Approximately 4000 kcal/ton, comparable to standard coal.

3. Project Recommendations

(1)Raw Material Security: Partner with food processing plants to ensure a stable supply of waste materials such as sunflower seed shells. (Food processing plant supplier)

(2)Equipment Selection: Prioritize highly automated pellet mills, such as TONY pellet mills, to reduce labor costs.

(3)Environmental Compliance: Include dust removal and automatic refueling facilities to ensure emissions meet standards.

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葵花籽壳图加颗粒图

Sunflower Husk pellets meet the environmental requirements of the "dual-carbon" policy, with pollution emissions throughout their entire life cycle far lower than those of fossil fuels.

1. Extremely Low Pollutant Emissions:

Combustion produces almost no black smoke; sulfur dioxide emissions are below 50 mg/m³ (only 1/10-1/5 of coal), nitrogen oxide emissions are below 200 mg/m³, and particulate matter emissions can be controlled below 30 mg/m³. No complex waste gas treatment equipment is required to meet national environmental standards, making it particularly suitable for industrial enterprises and residential buildings with strict emission requirements.

2. Net-Zero Carbon Cycle Emissions:

Sunflower Husk is agricultural waste. The carbon dioxide absorbed during its growth is essentially balanced with the carbon dioxide released during combustion, making it a "carbon-neutral" fuel. This helps users achieve their carbon reduction targets and helps alleviate the pressure brought by the "dual-carbon" policy.

3. Ash can be used as a resource:

The ash after combustion is rich in elements such as silicon and potassium, which can be directly used as organic fertilizer to return to the field (to improve soil permeability), or processed into silicon fertilizer and potassium fertilizer, realizing the recycling of "fuel-ash-fertilizer" and avoiding waste pollution.

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绿色地球+原材料+颗粒图

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11.图片

客户参观图