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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:6-7.5 Ton /Hour

3.TONY Brand 6-7.5  Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The pellet mill is the core equipment, and its working principle is based on the extrusion of material by the pressure rollers and the die. When the material is fed into the pellet mill, the motor drives the main shaft through a gearbox or reducer, and the main shaft drives the pressure rollers to rotate. During the rotation of the pressure rollers, the material is squeezed into the holes of the die. Under the action of high temperature and high pressure, the lignin in the sawdust softens, and its cellulose molecular clusters are misaligned, deformed, and extended. Adjacent biomass pellets interlock with each other, thus automatically forming the pellets without the need for binders.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

The dried sunflower husk processing equipment also boasts numerous energy-saving features. Firstly, it employs highly efficient motors and transmission systems to improve energy utilization efficiency. For example, the selection of energy-saving motors with high power factors and low efficiency losses effectively reduces energy consumption. Secondly, by optimizing the process, it achieves energy recycling, reducing energy waste and lowering production costs.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Bio-based material filler:

Dried Sunflower Husk granules and their processed products can be used as inexpensive, renewable fillers or reinforcing materials for environmentally friendly plastics, building materials (such as lightweight bricks and silicate boards), and friction materials (such as brake pads), improving product performance and reducing costs.

(2) Thermal insulation covering agent in the metallurgical industry:

Dried Sunflower Husk granules or their carbonized products can be used as thermal insulation covering agents for molten steel and iron, reducing heat loss and metal oxidation.

(3) Raw material for activated carbon/silica:

Dried Sunflower Husk is rich in silicon and carbon, making it an important raw material for producing activated carbon for water treatment or silica (silica) for the rubber industry. It improves combustion performance: more complete combustion, higher thermal efficiency, and lower dust emissions.

(4) Easy storage and transportation:

The granules have good flowability and can be sold in bulk or bags, greatly reducing long-distance transportation and storage costs. Processing equipment can provide uniformly sized raw material granules for subsequent deep processing.

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TONY Brand 6-7.5TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 6-7.5 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 6-7.5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *3sets

C.Capacity:6-7.5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6-7.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6-7.5 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

Processing dried sunflower husk into biomass pellets is a policy-supported entrepreneurial direction with clear market demand. Initial investment is manageable, making it suitable for small and medium-sized investors. The government has listed biomass energy as a key supported area, and local governments offer equipment subsidies and tax breaks. Dried sunflower husk, as agricultural waste, is low-cost (approximately 300 yuan/ton) and readily available. After processing into pellet fuel, the average market price is about 800 yuan/ton, resulting in significant profit margins. Purchasing locally can reduce transportation costs, and long-term agreements with oil mills and farmers are recommended. However, the market is volatile; high profits can lead to low sales volume. Balancing price and sales volume is crucial. Establishing stable clients (such as biomass power plants) is advisable. Local clean energy subsidies can be applied for, covering up to 30% of equipment costs in some areas. Processing dried sunflower husk into biomass pellets is a policy-supported and technologically mature entrepreneurial direction.

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葵花籽壳图加颗粒图

1. High-efficiency combustion and high calorific value:

Dried sunflower husk biomass pellets have a high calorific value during combustion. Due to their high density and high combustion efficiency, the core temperature can reach a high level during combustion, with a calorific value of 3700-4000 kcal per kilogram, providing sufficient heat for heating, power generation, and other applications.15

2. Clean and environmentally friendly:

Dried sunflower husk biomass pellets produce low pollution during combustion, with dust concentration less than 40 mg/m³ and sulfur dioxide emissions only 1/15 that of coal and 1/7 that of oil. This makes it an effective method for improving air quality and preventing the greenhouse effect, and a relatively ideal clean energy source.15

3. Convenient transportation and easy storage:

After being processed into pellets, the volume of dried sunflower husk is compressed by nearly 9 times, making it convenient for transportation and storage, greatly reducing storage and transportation costs. In addition, dried sunflower husk pellets are not prone to mold in summer, are fire-retardant, and can be stored well for a long time, making them suitable as an environmentally friendly backup fuel.15

4. Residual Ash Utilization:

Dried sunflower husk biomass pellets produce little residual ash after combustion. The collected ash can be directly returned to the field as potash fertilizer, achieving resource recycling.¹⁵

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绿色地球+原材料+颗粒图

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