1.图片

Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:6 Ton /Hour

3.TONY Brand 6 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

Sunflower husks themselves do not contain strong adhesives; their formation relies primarily on two core mechanisms:

(1) Physical extrusion: The pressure rollers of the pellet mill generate enormous pressure (typically 50-100 MPa) between themselves and the ring die, compressing the cellulose, hemicellulose, and other components in the husks tightly to form a physical bond.

(2) Lignin softening: During the extrusion process, the material generates heat due to friction (temperatures can reach over 100°C), softening the lignin in the husks and creating viscosity, which acts as a "natural adhesive," further enhancing the firmness of the pellets.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)Sunflower Husk pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets, which improves production efficiency.

(2)The Pellet Machine has molds of various specifications, and can select corresponding molds for processing according to different biomass raw materials, which improves the adaptability of processing.

(3)The equipment for processing biomass pellets has the characteristics of high automation and good safety, which effectively reduces labor intensity and improves production efficiency.

(4)The granular biomass fuel processed by the Sunflower Husk Pellet processing equipment has stable quality and specifications, which meets the production standard requirements. 

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

In major sunflower seed producing areas or scenarios with large accumulations of sunflower seed shells, the equipment is used for "on-site waste treatment + resource utilization." Typical applications include:

(1) Nut processing plants: Some large sunflower seed processing plants are equipped with small biomass pelleting equipment to directly process the sunflower seed shells generated during production into pellets for heating their own workshops (such as drying sunflower seeds or heating the workshops), achieving "waste self-use" and reducing energy costs.

(2) Rural cooperatives/township enterprises: In townships where sunflower seed cultivation is concentrated, cooperatives can centrally purchase sunflower seed shells from farmers and process them into pellets using small and medium-sized equipment. This solves the pollution caused by the indiscriminate disposal of sunflower seed shells and provides low-cost clean fuel to the local area, increasing farmers' income.

2.图片

TONY Brand 6 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 6 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

3.图片

图片

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 6 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *2sets

C.Capacity:6 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片

图片

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产案例图

7.图片

图 葵花籽壳+颗粒 颗粒机

The Sunflower Husk biomass pellet project is a resource utilization project that uses agricultural waste (Sunflower Husk) as raw material to process it into high-density biomass fuel. Its core advantages lie in the easy availability of raw materials, strong policy support, and stable market demand, making it suitable for implementation in major sunflower producing areas. The project can be divided into three models: small-scale family workshops, medium-sized township processing plants, and large-scale industrial production lines.

Project Foundation – Raw Material Supply

1. Raw Material Sources:

Primarily from sunflower processing plants, large sunflower planting cooperatives, or individual farmers.

2. Raw Material Requirements:

A stable annual supply must be ensured. Small-scale projects (10 tons of pellets per day) require approximately 15,000 tons of Sunflower Husk annually; medium-sized projects (30 tons per day) require over 45,000 tons of Sunflower Husk annually.

3. Raw Material Costs:

The purchase price of Sunflower Husk is typically low. It is recommended to keep the transportation radius within 50 kilometers; otherwise, transportation costs will increase significantly.

8.图片

葵花籽壳图加颗粒图

Sunflower Husk pellets meet the environmental requirements of the "dual-carbon" policy, with pollution emissions throughout their entire life cycle far lower than those of fossil fuels.

1.Extremely Low Pollutant Emissions:

Combustion produces almost no black smoke; sulfur dioxide emissions are below 50 mg/m³ (only 1/10-1/5 of coal), nitrogen oxide emissions are below 200 mg/m³, and particulate matter emissions can be controlled below 30 mg/m³. No complex waste gas treatment equipment is required to meet national environmental standards, making it particularly suitable for industrial enterprises and residential buildings with strict emission requirements.

2. Net-Zero Carbon Cycle Emissions:

Sunflower Husk is agricultural waste. The carbon dioxide absorbed during its growth is essentially balanced with the carbon dioxide released during combustion, making it a "carbon-neutral" fuel. This helps users achieve their carbon reduction targets and helps alleviate the pressure brought by the "dual-carbon" policy.

3. Ash can be used as a resource:

The ash after combustion is rich in elements such as silicon and potassium, which can be directly used as organic fertilizer to return to the field (to improve soil permeability), or processed into silicon fertilizer and potassium fertilizer, realizing the recycling of "fuel-ash-fertilizer" and avoiding waste pollution.

9.图片

绿色地球+原材料+颗粒图

10图片

图片

11.图片

图片