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原材料图+颗粒机图片

1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

Dried grass pellet processing equipment primarily consists of a crusher, pulverizer, dryer, pelletizer, cooler, and packaging machine. First, the baled wet grass is broken up using a crusher. A high-efficiency pulverizer then pulverizes the material into sawdust.  The dried material is then fed into a biomass pellet machine, where it is extruded into pellets using a die and rollers. A pellet cooler then cools the pellets, saving space and processing time while making them easier to package and transport. Finally, a packaging machine packages the cooled pellets for easy storage and transportation.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1)The Dried Hay/Grass/Alfalfa pellet processing equipment is characterized by high efficiency and low energy consumption, enabling rapid processing of biomass raw materials into fuel pellets and improving production efficiency.

(2)This pellet mill is equipped with various sizes of molds, allowing for selection of appropriate molds based on different biomass raw materials, thus improving processing adaptability.

(3)This biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The pellet biomass fuel processed by the Dried Hay/Grass/Alfalfa pellet processing equipment has stable quality specifications and meets production standard requirements.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

Dried grass pellet processing equipment is mainly used in three scenarios: large-scale animal husbandry, agricultural waste resource utilization, and biomass energy production. The core function is to convert dried grass into pellets that are easy to use, store, or transport. 

(1) Feed preparation for large-scale animal husbandry In large-scale farms for herbivorous animals such as cattle, sheep, and rabbits, this equipment can directly process fresh grass and silage dried grass into pellet feed. Pellets are small in size, which is convenient for centralized storage and precise feeding in farms, reducing feed waste during transportation and feeding. Conditioning during the pelleting process can improve the palatability and digestibility of grass feed, helping to improve breeding efficiency. 

(2) Resource utilization of agricultural waste The equipment can convert dried grass agricultural waste generated after harvesting into usable pellet products. The processed pellets can be used as supplementary feed for ruminants, realizing "turning waste into treasure" and reducing breeding costs. They can also be used as raw materials for organic fertilizers, and after subsequent fermentation treatment, they are returned to farmland to reduce environmental problems caused by straw burning. 

(3) Production of Biomass Energy Pellets

In the field of biomass energy, equipment can process dried herbaceous plants with suitable moisture content into biomass pellet fuel.

The formed pellet fuel has high density and stable combustion efficiency, and can replace coal in small boilers, home heating stoves, and other applications.

Compared to loose wet grass, pellet fuel is easier to transport over long distances and store for extended periods, reducing energy transportation and storage costs.

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TONY Brand 48-60 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 48-60 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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原材料--成品图

1. Project Name: Dried Hay/Grass/Alfalfa Pellet Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 48-60 TPH

5. Process: Grinding Process - Fine Crushing Process - Grass Dust Storage Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX3500-200kw, Effective Hammer Mill- TFD120*200-355kw, TONY Large Hydraulic Storage Silo,TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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旋切机图带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 3m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX3500-200kw models *5sets

C.Capacity:10-12 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD120*200-355kw *5sets

C.Capacity: 48-60tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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大型液压料仓

3.Hay/Grass/Alfalfa Dust Storage Process:

A. This process is mainly used to storage the hay/grass/alfalfa dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and hay/grass/alfalfa dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the hay/grass/alfalfa dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                       

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Hay/Grass/Alfalfa Dust Blocked.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *12sets

C. Capacity:48-60 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*5 sets

C.Capacity:48-60 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

吨包机图片

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*5 sets

C.Capacity: 48-60 tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 干草捆+颗粒 颗粒机

Dried Hay/Grass/Alfalfa is a perennial plant with high yield and excellent quality, widely cultivated and primarily used for hay, silage, or forage. Dried Hay/Grass/Alfalfa extract, after crushing, pressing, and drying, can be made into biomass pellets as an alternative to traditional fossil fuels. Dried Hay/Grass/Alfalfa biomass pellet fuel is a renewable and clean energy source that has received widespread attention and application globally in recent years. With increasing environmental protection efforts and growing demand for sustainable energy, biomass pellet fuel, with its low emissions and renewable characteristics, has become an important alternative to fossil fuels. Currently, the industry is benefiting from technological innovations such as high-efficiency compression technology and improvements in bioconversion processes, which have improved the calorific value and stability of biomass pellets. Simultaneously, policy incentives and subsidy mechanisms in many regions globally have also driven the commercialization of biomass pellet fuel.

In the future, the biomass pellet fuel industry will place greater emphasis on the diversification of raw materials and the optimization of production processes. Raw material sources will expand from traditional sawdust to a wider range of agricultural and forestry waste, and even urban organic waste, to improve raw material acquisition efficiency and reduce production costs. Furthermore, with the acceleration of the global energy transition, biomass pellet fuel is expected to be more widely used in heating, industrial boilers and small-scale power generation, becoming an important part of the green and low-carbon energy system.

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草图加颗粒图

The main advantages of Wet Hay/Grass/Alfalfa pellet fuel are as follows:

1. Environmental Advantages

(1) Clean Combustion: Dried Hay/Grass/Alfalfa pellet fuel produces fewer pollutants during combustion, especially lower emissions of sulfur oxides and nitrogen oxides, helping to reduce air pollution.

(2) Renewable: The main raw materials for Dried Hay/Grass/Alfalfa pellet fuel are agricultural waste, such as rice straw, corn stalks, and alfalfa. These materials are renewable resources and will not lead to resource depletion.

(3) Reduced Greenhouse Gas Emissions: Using Dried Hay/Grass/Alfalfa pellet fuel can reduce dependence on fossil fuels, thereby reducing emissions of greenhouse gases such as carbon dioxide and helping to mitigate climate change.

2. Economic Advantages

(1) Low Cost: The raw materials for Dried Hay/Grass/Alfalfa pellet fuel are widely available and inexpensive, resulting in relatively low overall production costs, making it suitable for large-scale promotion and application.

(2) High energy conversion efficiency: Dried Hay/Grass/Alfalfa pellet fuel has a high calorific value, typically around 3900~4800 kcal/kg, and even after carbonization, the calorific value can reach 7000~8000 kcal/kg, achieving highly efficient energy conversion.

(3) Promotes agricultural circular economy: Utilizing agricultural waste to manufacture pellet fuel not only reduces waste disposal costs but also creates new economic value, promoting the development of a circular agricultural economy.

3. Technological advantages

(1) Easy to store and transport: Pellet fuel is compressed into small volumes and has high density, making it easy to store and transport, and reducing losses during transportation.

(2) Wide range of applications: Pellet fuel is suitable for various combustion equipment, including household heating equipment, industrial boilers, etc., possessing wide applicability and flexibility.

(3) High degree of automation: Modern pellet production lines typically employ automated control systems, which are simple to operate, have high production efficiency, and can meet the needs of different scales.

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绿色地球+原材料+颗粒图

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公司服务图