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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:2.5-3 Ton /Hour

3.TONY Brand 2.5-3 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 360 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

Hay pellet processing equipment uses hay as raw material. First, a crusher breaks down the bundled hay for initial crushing. Then, a pulverizing device processes it into sawdust-like material that meets pelletizing requirements. Next, a biomass pellet mill extrudes the pulverized material into pellets. Finally, after cooling and packaging, the finished pellets are obtained. The entire process transforms waste hay into usable pellet fuel, achieving resource recycling and reuse.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Durability: In hay pellet mills, the molds and rollers are wear parts; therefore, the processing equipment should be durable and have a long service life. Users should pay attention to maintenance. The high-wear-resistant molds and rollers used by our company have a much longer service life and output than ordinary ones.

(2) High degree of automation: Modern hay pellet processing equipment is usually equipped with an automated control system, enabling continuous production, reducing manual intervention, and improving production efficiency and product quality stability.

(3) Environmental protection and energy saving: With increasing environmental awareness, processing equipment should have energy-saving and emission-reduction features to reduce environmental impact. For example, using high-efficiency drying equipment can reduce energy consumption.

(4) Strong adaptability: The processing equipment should be able to adapt to changes in the characteristics of different raw materials and production scale, possessing good flexibility and adaptability.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

Hay pellet processing equipment transforms hay and straw into high-density pellets through crushing and pelleting processes, serving a wide range of applications including:

Livestock feed: Addressing seasonal feed shortages and improving feed utilization for ruminants (cattle, sheep) and poultry.

Biomass energy: Producing environmentally friendly fuels to replace coal for use in industrial boilers and heating equipment.

Agricultural waste treatment: Converting corn stalks, peanut shells, and other "waste" into high-value pellets, achieving resource utilization and cost reduction: Pellet feed reduces transportation costs by over 30% and avoids waste from selective feeding by livestock.

Environmental sustainability: Biomass pellet fuel reduces carbon emissions by 50% compared to coal, complying with the "dual carbon" policy.

Resource recycling: It can process hundreds of millions of tons of agricultural waste annually in my country, promoting the development of green agriculture.

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TONY Brand 2.5-3 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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原材料--成品图

1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 2.5-3 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-75kw, Effective Hammer Mill- TFD65*75-75kw, TONY Pellet Machine-TYJ760-III-160kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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旋切机图带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind dried hay/grass/alfalfa within 1.8m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-75kw models *1set

C.Capacity:2.5-3.5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD65*75-75kw *1set.

C.Capacity: 2-3 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *1set

C. Capacity:2.5-3 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:2.5-3 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2.5-3 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干草捆+颗粒 颗粒机

Industrial boiler retrofitting and centralized heating upgrades are driving annual demand to expand at a rate exceeding 15%, leading to a shortage of pellets in some areas.¹ Hay pellets have a calorific value of over 4000 kcal/kg, meeting the heating needs of industry, agriculture, and households. This project combines environmental benefits, policy support, and market demand, and its asset-light model (starting with an investment of up to 500,000 yuan) and short payback period (1.5–2 years) make it particularly suitable for entrepreneurs seeking long-term stable returns. The hay pellet processing project aligns with the "dual-carbon" policy, offering both environmental benefits and stable income, making it suitable for small and medium-sized investors.

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草图加颗粒图

The raw materials for hay biomass pellets are mostly agricultural waste, resulting in extremely low procurement costs; in some areas, even local sourcing is possible. The production process is relatively simple, with main equipment including crushers and pellet mills. Equipment investment can be flexibly adjusted according to output, making small- to medium-sized production projects less competitive and suitable for development in rural and township areas.

In market applications, its price is typically lower than traditional energy sources such as coal and natural gas. Furthermore, when used as feed pellets, it reduces feed loss compared to traditional loose feed, indirectly lowering breeding costs and giving it a significant price advantage. Simultaneously, the development of the hay biomass pellet industry can drive the development of upstream and downstream industrial chains, including raw material collection, transportation, processing, and sales, creating numerous jobs. This is particularly significant for promoting rural economic development and increasing farmers' income.

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绿色地球+原材料+颗粒图

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公司介绍图