1.图片

Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:5-6 Ton /Hour

3.TONY Brand 5-6 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 645 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

Hay/pasture/alfalfa pellets are fuel pellets made from hay/pasture/alfalfa through grinding, crushing, and pelleting processes. The production process mainly includes the following steps: First, the hay/pasture/alfalfa is cleaned, cut, or dried to reduce its moisture content to below 15%. Then, the processed raw material is chopped using a rotary cutter and ground into sawdust using a grinder. Finally, the pellets are pressed into compact, uniformly sized, and smooth pellets using a pellet mill.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1)hay pellet biomass pellet processing equipment has the characteristics of high efficiency and low energy consumption, which can rapidly process biomass raw materials into fuel pellets, improving production efficiency.

(2) Biomass pellet machine has a variety of specifications of the mold, according to different biomass raw materials to choose the corresponding mold for processing, improve the adaptability of processing.

(3) The processing equipment of biomass pellets has the characteristics of high automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The quality and specifications of pellet biomass fuel processed byhay biomass pellet processing equipment are stable and meet the requirements of production standards.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2) Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4) Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

2.图片

TONY Brand 5-6 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 5-6 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

3.图片

图片

1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 5-6 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-75kw, Effective Hammer Mill- TFD75*160-160kw, TONY Pellet Machine-TYJ760-III-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

图片

图片

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

图片

1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 1.8m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-75kw models *2sets

C.Capacity:2.5-3.5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

图片

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*160-160kw *1set.

C.Capacity: 5-6 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *2sets

C. Capacity:5-6 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

图片

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:5-6 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

图片

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:5-6 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

图片

7.图片

图片

Therefore, let's analyze the comprehensive benefits of biomass pellet fuel:

1. Energy Saving Benefits: In the current economic environment where fossil fuel resources are increasingly scarce and relatively expensive, solid biomass fuel is the cheapest clean energy source, with stable prices and reliable supply. Using solid biomass fuel to replace fuel oil and natural gas not only avoids the risk of fossil fuel price fluctuations but also achieves structural energy-saving benefits.

2. Energy Consumption Reduction Benefits: Solid biomass fuel, prepared from agricultural and forestry waste, is a renewable energy source. Energy consumption is negligible, meaning energy consumption per unit of GDP is zero. Based on a customer's steam consumption of 50 tons/hour, this can save 25,000 tons of standard coal annually, resulting in energy savings.

3. Emission Reduction Benefits: The greenhouse gas CO₂ emitted from the combustion of solid biomass fuel is equivalent to the CO₂ absorbed during the growth process. Replacing fossil fuels with biomass fuel achieves ecological "zero" greenhouse gas emissions. According to the CDM mechanism, using clean biomass energy allows for the sale of CO₂ emission reduction credits on the international market.

4. Environmental Benefits: Using fuel oil requires not only expensive investment in desulfurization and denitrification equipment, but also incurring high desulfurization and denitrification costs during project operation. Biomass fuel, however, has extremely low sulfur, nitrogen, and ash content, meeting clean fuel standards. No desulfurization or denitrification measures are required during combustion, satisfying national environmental protection requirements. The production and utilization of biomass energy generates no wastewater, waste residue, or other pollutants, and there are no dust emissions during storage and transportation. Therefore, both manufacturing and use achieve clean production.

5. Investment Benefits: The Dried Hay/Grass/Alfalfa biomass pellet production line is a green industry with enormous potential, offering significant development prospects as an investment project.

6. Favorable Policies:

Faced with a cooling global economy and global warming, countries around the world have introduced a series of favorable policies aimed at energy conservation and emission reduction, developing a circular economy, using clean energy, and promoting clean production.

8.图片

图片

The main advantages of Wet Hay/Grass/Alfalfa pellet fuel are as follows:

1. Environmental Advantages

(1) Clean Combustion: Dried Hay/Grass/Alfalfa pellet fuel produces fewer pollutants during combustion, especially lower emissions of sulfur oxides and nitrogen oxides, helping to reduce air pollution.

(2) Renewable: The main raw materials for Dried Hay/Grass/Alfalfa pellet fuel are agricultural waste, such as rice straw, corn stalks, and alfalfa. These materials are renewable resources and will not lead to resource depletion.

(3) Reduced Greenhouse Gas Emissions: Using Dried Hay/Grass/Alfalfa pellet fuel can reduce dependence on fossil fuels, thereby reducing emissions of greenhouse gases such as carbon dioxide and helping to mitigate climate change.

2. Economic Advantages

(1) Low Cost: The raw materials for Dried Hay/Grass/Alfalfa pellet fuel are widely available and inexpensive, resulting in relatively low overall production costs, making it suitable for large-scale promotion and application.

(2) High energy conversion efficiency: Dried Hay/Grass/Alfalfa pellet fuel has a high calorific value, typically around 3900~4800 kcal/kg, and even after carbonization, the calorific value can reach 7000~8000 kcal/kg, achieving highly efficient energy conversion.

(3) Promotes agricultural circular economy: Utilizing agricultural waste to manufacture pellet fuel not only reduces waste disposal costs but also creates new economic value, promoting the development of a circular agricultural economy.

3. Technological advantages

(1) Easy to store and transport: Pellet fuel is compressed into small volumes and has high density, making it easy to store and transport, and reducing losses during transportation.

(2) Wide range of applications: Pellet fuel is suitable for various combustion equipment, including household heating equipment, industrial boilers, etc., possessing wide applicability and flexibility.

(3) High degree of automation: Modern pellet production lines typically employ automated control systems, which are simple to operate, have high production efficiency, and can meet the needs of different scales.

9.图片

图片

10.图片

图片

11.图片

公司服务图