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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:2.8-3.2 Ton /Hour

3.TONY Brand 2.8-3.2 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 380 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

The main equipment for pressing dried hay/forage/alfalfa pellets is a biomass pellet mill. The processing of  dried hay/forage/alfalfa biomass pellets begins with pretreatment of the  dried hay/forage/alfalfa, including crushing and pulverizing. Then, the hay/forage/alfalfa powder is pressed into rod-shaped pellets using a biomass pellet mill. The finished pellets have high density, are easily combustible, have high calorific value, and low ash content, making them an ideal substitute for coal.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Significant advantages of high output and low energy consumption: TONY's production equipment uses high-quality materials and features innovative design, resulting in high output and low energy consumption.

(2) Simplified production process: With over 20 years of industry experience, we tailor-make Dried Hay/Grass/Alfalfa pellet production lines to your needs, eliminating unnecessary processing steps.

(3) High degree of automation: Reduced manual operation not only saves labor costs but also achieves high-efficiency production.

(4) Enhanced raw material applicability: Various raw materials can be used to press biomass pellets; simply changing molds and other accessories truly achieves "one machine for multiple uses."

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;

(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;

(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;

(4) It can also be used as feed for livestock in large farms for easy storage and transportation.

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TONY Brand 2.8-3.2 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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原材料--成品图

1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 2.8-3.2 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-75kw, Effective Hammer Mill- TFD75*100-90kw, TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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旋切机图带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind dried hay/grass/alfalfa within 1.8m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-75kw models *1set

C.Capacity:2.5-3.5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*100-90KW*1set

C.Capacity: 2.8-3.2 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *1set

C. Capacity:2.8-3.2 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:2.8-3.2 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2.8-3.2 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干草捆+颗粒 颗粒机

Dried Hay/Grass/Alfalfa biomass pellets are a new type of rod-shaped fuel, produced by compressing recycled Dried Hay/Grass/Alfalfa biomass after drying. In the current context of increasing energy scarcity, the emergence of new biomass pellet fuel undoubtedly aligns with the development of the times. Compared with traditional energy sources, biomass pellet fuel is environmentally friendly and has a high calorific value, making it increasingly popular.

The production of biomass pellets is affected by several factors, mainly the following:

1. Raw Materials: The fewer impurities in the raw materials, the higher the yield and the better the quality of the finished pellets. Raw materials with more impurities require screening, which may result in losses, and subsequent drying and pelletizing will lead to a relatively lower yield.

2. Raw Material Moisture Content: Raw material moisture content, also known as material water content, is optimal for biomass pellets at 10%-15%. Excess moisture in the raw materials needs to be dried before pelletizing. If the moisture content is too high, the heat transfer rate within the pelleting process will decrease. The evaporated moisture will form high-pressure steam in the holes of the forming mold, resulting in pellets with low density, surface cracking, and brittleness. Raw materials with higher moisture content will produce fewer finished products.

3. Choosing Equipment Quality: The quality of the equipment is crucial. Under the same humidity and raw material conditions, the quality of the selected processing equipment determines the quantity and quality of the biomass pellets. Therefore, choosing a good biomass pellet production line is essential. Tony has over 20 years of experience in this industry; you can contact Tony for more information.

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草图加颗粒图

Advantages of Dried Hay/Grass/Alfalfa Biomass Pellets

1. Advantages as Feed

Dried Hay/Grass/Alfalfa biomass pellets offer the following advantages as feed:

(1) High Nutritional Value: Dried Hay/Grass/Alfalfa pellets are rich in protein, minerals, and various vitamins, especially vitamin K, which aids in animal digestion and absorption.

(2) Good Palatability: The pellet shape facilitates chewing by livestock, and the release of aroma during processing enhances palatability.

(3) Easy Storage and Transportation: Pellet-shaped Wet Hay/Grass/Alfalfa pellets are easy to store and transport, reducing waste.

(4) Reduced Environmental Pollution: The raw materials are clean and hygienic, preventing environmental pollution.

2. Advantages as Fuel

Dried Hay/Grass/Alfalfa biomass pellets also offer significant advantages as fuel:

(1)High Calorific Value: Biomass pellet fuel has a high calorific value, especially after carbonization, where the calorific value is even higher.

(2)High Purity: Biomass pellets contain no other non-heat-generating impurities, resulting in high combustion efficiency.

(3)Environmental Friendliness: Biomass fuel is virtually sulfur-free. When used in biomass solid fuel boilers, it meets boiler flue gas emission requirements without desulfurization. The flue gas dust has good hydrophilicity and is easy to remove.

(4)Economic Benefits: The combustion of biomass fuel can produce high-quality organic potassium fertilizer, resulting in considerable economic benefits.

In conclusion, Dried Hay/Grass/Alfalfa biomass pellets offer significant advantages whether used as feed or fuel, meeting animal nutritional needs while providing an efficient energy solution.

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绿色地球+原材料+颗粒图

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公司介绍图