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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:3.5-4 Ton /Hour

3.TONY Brand 3.5-4 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 510 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

The core principle of dried hay/grass/alfalfa biomass pellet processing is to reduce moisture through pretreatment and reshape the shape through mechanical extrusion, ultimately converting loose hay into high-density, easy-to-store pellet fuel or feed. The entire processing process mainly relies on the coordinated work of equipment in the two core links of pretreatment and pelleting.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) The Dried grass pellet biomass pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets and improve production efficiency.

(2) The biomass pellet machine has molds of various specifications. The corresponding molds can be selected for processing according to different biomass raw materials, improving the adaptability of processing.

(3) The biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The quality specifications of the pellet biomass fuel processed by the Dried grass biomass pellet processing equipment are stable and meet the production standard requirements.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2) Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4) Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

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TONY Brand 3.5-4 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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原材料--成品图

1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 3.5-4 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD75*100-110kw, TONY Pellet Machine-TYJ860-III-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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 TPX2500-110kw旋切机图

带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 2.2m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *1set

C.Capacity:4-5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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多功能粉碎机带锯末图

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*100-110KW*1set

C.Capacity: 3.5-4 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw *1set

C. Capacity:3.5-4 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3.5-4 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

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半自动包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3.5-4 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干草捆+颗粒 颗粒机

The dried Hay/Grass/Alfalfa pellet market analysis can be explored in detail from multiple aspects, including market size, supply, demand, competitive landscape, and policy environment.

Market Size and Growth

In recent years, the global dried Hay/Grass/Alfalfa pellet market, especially the dried Hay/Grass/Alfalfa pellet market, has shown a significant growth trend. According to the Luyi Market Strategy forecast, the global dried Hay/Grass/Alfalfa pellet market size reached a significant level in 2023 and is expected to continue its rapid growth in the coming years. In China, with the advancement of the dairy industry revitalization plan and the "grain-to-feed" policy, the dried Hay/Grass/Alfalfa pellet market has shown enormous development potential.

Market Supply and Demand

The supply of the dried Hay/Grass/Alfalfa pellet market mainly depends on production technology and quality control. On the demand side, with global population growth and increased consumer demand for high-quality meat and dairy products, the livestock industry's demand for high-quality feed is also increasing, thus promoting the development of the dried Hay/Grass/Alfalfa pellet market.

Market Competition Landscape

The competitive landscape of the dried Hay/Grass/Alfalfa pellet industry is complex. Key competitive factors include:

Intra-industry competition: Slow industry growth, intense market share competition, numerous competitors, and low product differentiation.

Customer bargaining power: Can customers persuade sellers to lower prices, improve product quality, or provide better services?

Supplier bargaining power: Can suppliers persuade buyers to accept higher prices, shorter payment terms, or more reliable payment methods?

Threat from potential competitors: New entrants will bring new production capacity, share resources and market share, which may lead to increased costs and decreased profits.

Pressure from substitute products: Competitive pressure from products with similar functions or meeting the same needs.

Policy Environment and Future Trends

The policy environment has a significant impact on the development of the grass pellet market. For example, the National Dairy Industry Revitalization Plan and the "Grain-to-Feed" policy have provided a favorable development environment for the dried hay/grass/alfalfa pellet industry. Furthermore, continuous advancements in pelleting and feed processing technologies have significantly improved the production efficiency and quality of grass pellets, further boosting market development.

In summary, the dried hay/grass/alfalfa pellet market will continue to be driven by policy support and technological advancements, resulting in continued growth in market size and demand, and increasingly fierce competition.

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草图加颗粒图

The advantages of biomass particles are mainly as follows:

1. Biomass pellet fuel has a high fuel value, and the calorific value is about 3700~4800 kcal /kg. Fully meet the needs of home heating, cleaning and most boilers

2. Biomass pellet fuel is high purity, does not contain other non-heat debris, its carbon content 75-85, ash 3-6, water content 1-3, does not contain coal gangue, stone and other impurities that do not heat but consume heat, can reduce costs for enterprises.

3. Biomass pellet fuel does not contain sulfur, does not corrode the boiler, can extend the service life of the boiler, do not need to replace the boiler frequently, and save the cost of the enterprise.

4, Because biomass pellet fuel does not contain sulfur, combustion does not produce sulfur dioxide and other harmful substances, does not pollute the atmosphere, does not pollute the environment.

5. Biomass pellet fuel is clean and hygienic, convenient to feed, reduce the labor intensity of workers, greatly improve the working environment, and enterprises will reduce the cost of labor.

6. Less ash after the combustion of biomass pellet fuel, the earth reduces the site of stacking coal ballast and reduces the cost of discharging ballast.

7. The ash after combustion of biomass pellet fuel is a high-quality organic potash fertilizer, which can be recycled.

8. Biomass pellet fuel is a renewable energy, biomass pellet as a new type of pellet fuel has won wide recognition with its unique advantages; Compared with traditional fuels, it not only has economic advantages but also environmental benefits, which fully meets the requirements of sustainable development.

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绿色地球+原材料+颗粒图

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