1标题

Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:1.5-2 Ton /Hour

3.TONY Brand 1.5-2 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 230 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

Hay biomass pellet processing equipment is a processing device that shreds and compresses large bales or bundles of hay and other biomass raw materials into pellet fuel. Its working principle is to shred the straw raw materials through pre-treatment equipment such as crushers, and then press them through pellet mills to finally produce pellet biomass fuel that meets quality standards.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) The hay pellet biomass pellet processing equipment is characterized by high efficiency and low energy consumption, enabling rapid processing of biomass raw materials into fuel pellets and improving production efficiency.

(2) The biomass pellet machine has various specifications of molds, allowing for the selection of appropriate molds based on different biomass raw materials, thus improving processing adaptability.

(3) This biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The quality and specifications of the biomass pellet fuel processed by the hay pellet biomass processing equipment are stable and meet production standard requirements.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

Hay pellet processing equipment transforms forage and straw into high-density pellets through crushing and pelleting processes, suitable for the following scenarios:

(1) Livestock Feed Production

Ruminant Feed: Used as basic feed for cattle, sheep, and other livestock. Pellet form reduces picky eating and waste, improving nutrient absorption efficiency.

Specialty Aquaculture: Used as a raw material for adding hay powder to the feed of ostriches, deer, and other specialty animals, as well as aquaculture, with an annual demand exceeding 2.5 million tons.

Seasonal Balancing: Solves the problem of surplus forage during peak seasons and shortages in winter, extending the pellet storage period to over 12 months.

(2) Biomass Energy Processing

Environmentally Friendly Fuel: Replaces coal in industrial boilers and heating equipment, aligning with the "coal-to-biomass" policy, with continuously growing market demand.

Agricultural Waste Utilization: Processes corn stalks, rice husks, etc., with a gross profit of 300-800 yuan per ton of pellet fuel.

2标题

TONY Brand 1.5-2 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

3标题

图片

原材料--成品图

1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 1.5-2 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-55kw, Effective Hammer Mill- TFD65*55-45kw, TONY Pellet Machine-TYJ551-III-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4标题

流程图1   

流程图     

5标题                              

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3    

5.1标题         

旋切机图带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 1.8m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-55kw models *1set

C.Capacity:1.5-2.5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2标题

多功能粉碎机带锯末图

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD65*55-45kw *1set.

C.Capacity: 1.5-2 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3标题

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-110kw *1set

C. Capacity:1.5-2 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4标题

镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:1.5-2 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5标题

半自动包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:1.5-2 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6标题

客户生产案例图

7标题

图 干草捆+颗粒 颗粒机

Industrial boiler retrofitting and centralized heating upgrades are driving annual demand to expand at a rate exceeding 15%, leading to a shortage of pellets in some areas.¹ Hay pellets have a calorific value of over 4000 kcal/kg, meeting the heating needs of industry, agriculture, and households. This project combines environmental benefits, policy support, and market demand, and its asset-light model (starting with an investment of up to 500,000 yuan) and short payback period (1.5–2 years) make it particularly suitable for entrepreneurs seeking long-term stable returns. The hay pellet processing project aligns with the "dual-carbon" policy, offering both environmental benefits and stable income, making it suitable for small and medium-sized investors.

8标题

草图加颗粒图

Environmentally friendly and renewable: The raw materials are agricultural and forestry waste such as hay and straw, with near-zero carbon emissions during combustion, aligning with environmental policies.

Low storage and transportation costs: Its density is 3-5 times that of raw hay, significantly reducing volume and simplifying loading, unloading, and transportation. It also saves space during storage and is moisture- and insect-proof.

High combustion efficiency: The dense structure after molding ensures complete and stable combustion, with a thermal efficiency more than 30% higher than loose hay. It also produces less ash, making cleaning easier.

Wide range of applications: It can be used directly for home heating, industrial boilers, biomass power generation, and can also be used as livestock feed, achieving "multiple uses from one source."

High economic efficiency: The raw materials are widely available and inexpensive, the processing technology is simple, and long-term use is more cost-effective than fossil fuels such as coal and natural gas.

9标题

绿色地球+原材料+颗粒图

10标题

10图

11标题

11图