1.图片

Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:6-7 Ton /Hour

3.TONY Brand 6-7 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1030 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

Hay pellet processing equipment uses hay as raw material. First, it processes the hay into sawdust-like material that meets pelleting requirements through crushing and pulverizing equipment. Then, the pulverized material is dried and extruded into pellets using a biomass pellet mill. Finally, after cooling and packaging, the finished pellets are obtained. The entire process transforms waste hay into usable pellet fuel, achieving resource recycling and reuse.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Highly efficient pelleting and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, capable of withstanding the high friction during hay extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, and can operate stably even with large fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3) Energy-saving and environmentally friendly, with high resource utilization.

(4) High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, and automatically adjust drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

Hay pellet processing equipment transforms hay and straw into high-density pellets through crushing and pelleting processes, serving a wide range of applications including:

Livestock feed: Addressing seasonal feed shortages and improving feed utilization for ruminants (cattle, sheep) and poultry.

Biomass energy: Producing environmentally friendly fuels to replace coal for use in industrial boilers and heating equipment.

Agricultural waste treatment: Converting corn stalks, peanut shells, and other "waste" into high-value pellets, achieving resource utilization and cost reduction: Pellet feed reduces transportation costs by over 30% and avoids waste from selective feeding by livestock.

Environmental sustainability: Biomass pellet fuel reduces carbon emissions by 50% compared to coal, complying with the "dual carbon" policy.

Resource recycling: It can process hundreds of millions of tons of agricultural waste annually in my country, promoting the development of green agriculture.

2.图片

TONY Brand 6-7TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

3.图片

图片

1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 6-7 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*250-250kw, TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

图片

图片

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

图片

1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 1.8m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2sets

C.Capacity:3-4 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

图片

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD85*250-250Kw *1set.

C.Capacity: 8-10 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *3sets

C. Capacity:6-7 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

图片

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6-7 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

图片

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6-7tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

图片

7.图片

图片

Against the backdrop of escalating global climate change and accelerated energy transition, hay biomass pellet startups are facing unprecedented opportunities. As an innovative project integrating environmental protection and business, it utilizes agricultural waste (such as damp straw and wheat straw) to convert it into high-density pellet fuel through advanced technology for applications in heating and power generation. This not only solves the pollution problem caused by burning grass but also creates economic value, responding to the "dual carbon" goals (carbon peaking and carbon neutrality). Hay biomass pellet startups focus on directly processing agricultural residues (such as wheat straw and rice straw) into standardized pellet fuel while they are still damp. Compared to traditional biomass pellets, "hay" processing avoids the high energy consumption of the drying process, significantly reducing costs while improving resource utilization. The core of the project lies in "turning waste into treasure"—converting pollution sources into clean energy.

8.图片

图片

The raw material sources for hay biomass pellets are extremely diverse, encompassing various common hay materials such as wheat straw, corn straw, rice straw, oat grass, and alfalfa. These raw materials are mostly byproducts of agricultural production or specially cultivated forage grasses. In agricultural production, the indiscriminate dumping or burning of large quantities of hay waste not only occupies land resources but also causes environmental pollution. Using it as a raw material to produce biomass pellets achieves a "waste-to-treasure" transformation, greatly improving the resource utilization rate of agricultural waste.

Furthermore, hay biomass is a renewable resource. Relying on the cyclical planting of crops and the seasonal growth of forage grasses, the raw materials can be continuously supplied, fundamentally eliminating dependence on non-renewable fossil fuels such as coal and oil, aligning with the concept of sustainable resource utilization. In energy utilization scenarios, the environmental advantages of hay biomass pellets are particularly prominent. From a combustion perspective, its sulfur and nitrogen content is far lower than that of fossil fuels such as coal, and the emissions of harmful gases such as sulfur dioxide and nitrogen oxides produced during combustion are minimal, significantly reducing atmospheric pollution and effectively mitigating environmental problems such as acid rain and smog.

Furthermore, hay-based biomass absorbs carbon dioxide from the atmosphere through photosynthesis during its growth, and the amount of carbon dioxide released during its combustion is roughly equivalent to the amount absorbed during growth, forming a "net-zero emission" carbon dioxide cycle. This plays a significant role in mitigating the greenhouse effect and achieving "dual carbon" goals. At the same time, the production process does not require complex chemical treatments, avoiding secondary pollution from chemical agents, resulting in significant overall environmental benefits.

9.图片

图片

10.图片

图片

11.图片

公司服务图