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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:6 Ton /Hour

3.TONY Brand 6 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 910 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

The main equipment for pressing dried hay/forage/alfalfa pellets is a biomass pellet mill. The processing of  dried hay/forage/alfalfa biomass pellets begins with pretreatment of the  dried hay/forage/alfalfa, including crushing and pulverizing. Then, the hay/forage/alfalfa powder is pressed into rod-shaped pellets using a biomass pellet mill. The finished pellets have high density, are easily combustible, have high calorific value, and low ash content, making them an ideal substitute for coal.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Significant advantages of high output and low energy consumption: TONY's production equipment uses high-quality materials and features innovative design, resulting in high output and low energy consumption.

(2) Simplified production process: With over 20 years of industry experience, we tailor-make Dried Hay/Grass/Alfalfa pellet production lines to your needs, eliminating unnecessary processing steps.

(3) High degree of automation: Reduced manual operation not only saves labor costs but also achieves high-efficiency production.

(4) Enhanced raw material applicability: Various raw materials can be used to press biomass pellets; simply changing molds and other accessories truly achieves "one machine for multiple uses."

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Large-scale alfalfa planting bases/farms

This is the core application scenario for Dried hay/grass/alfalfa pelleting equipment. The core logic is "on-site processing to reduce losses."

(2) Livestock and poultry breeding enterprises (self-supplied feed)

The core demand of this scenario is "self-made high-quality silage pellets to reduce external purchase costs."

(3) Biomass fuel production plants

The core logic of this scenario is "using low-cost Dried feed to produce high-value-added pellet fuel."

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TONY Brand 6 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 6 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 6 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*220-220kw, TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 1.8m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2sets

C.Capacity:3-4 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD85*220-220kw *1set.

C.Capacity: 6-8 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *2sets

C. Capacity:6 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Dried Hay/Grass/Alfalfa biomass pellet production lines convert renewable resources such as Dried  Hay/Grass/Alfalfa into pellet fuel, achieving sustainable energy utilization and promoting the development of low-carbon and environmentally friendly energy. The entire biomass pellet production process covers raw material preparation, processing, formulation, and sales. Biomass pellet production lines have been popular in the market for many years, with mature technology and considerable profits, making them a good investment and entrepreneurial project.

1. Resource Preparation: Dried  Hay/Grass/Alfalfa generally has large planting resources and high yields. Having access to Dried  Hay/Grass/Alfalfa resources is ideal, as the raw material cost is almost zero. If purchased, Dried  Hay/Grass/Alfalfa growers will have abundant resources, with low acquisition costs and low raw material costs.

2. Processing and Preparation: Biomass pellet production lines mainly include equipment for crushing, grinding, drying, pelleting, cooling, and packaging. The core equipment is the pellet mill. The entire production line can be selected based on the specific circumstances, production volume, and needs of Wet Hay/Grass/Alfalfa. Tony has nearly 20 years of experience in pellet production lines, with reliable equipment, a good reputation, and reasonable prices. You are welcome to visit our factory.

3. Biomass Pellet Sales: With the increasing global demand for renewable energy, the market demand for biomass fuel, as a green and low-carbon renewable energy source, continues to grow. Biomass fuel has a wide range of applications. In the power sector, it can be used for power generation, replacing traditional fossil fuels and reducing carbon emissions; in the thermal energy sector, it can be used for heating, providing clean energy for residents and businesses; and in the transportation sector, it can replace the market demand for traditional biomass fuels in the power industry.

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The advantages of biomass particles are mainly as follows:

1. Biomass pellet fuel has a high fuel value, and the calorific value is about 3700~4800 kcal /kg. Fully meet the needs of home heating, cleaning and most boilers

2. Biomass pellet fuel is high purity, does not contain other non-heat debris, its carbon content 75-85, ash 3-6, water content 1-3, does not contain coal gangue, stone and other impurities that do not heat but consume heat, can reduce costs for enterprises.

3. Biomass pellet fuel does not contain sulfur, does not corrode the boiler, can extend the service life of the boiler, do not need to replace the boiler frequently, and save the cost of the enterprise.

4, Because biomass pellet fuel does not contain sulfur, combustion does not produce sulfur dioxide and other harmful substances, does not pollute the atmosphere, does not pollute the environment.

5. Biomass pellet fuel is clean and hygienic, convenient to feed, reduce the labor intensity of workers, greatly improve the working environment, and enterprises will reduce the cost of labor.

6. Less ash after the combustion of biomass pellet fuel, the earth reduces the site of stacking coal ballast and reduces the cost of discharging ballast.

7. The ash after combustion of biomass pellet fuel is a high-quality organic potash fertilizer, which can be recycled.

8. Biomass pellet fuel is a renewable energy, biomass pellet as a new type of pellet fuel has won wide recognition with its unique advantages; Compared with traditional fuels, it not only has economic advantages but also environmental benefits, which fully meets the requirements of sustainable development.

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