1.标题

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 18-20T/Hour

3.TONY Brand 18-20Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2550 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet EFB biomass pellet processing equipment

The core principle of EFB pellet processing equipment (such as pellet mills) is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing, grinding, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. Feedstock enters the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After forming the pellets in the die, a cutter cuts them into pellets of fixed lengths.

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Full-process integration capability: The crushing and pelletizing equipment forms a continuous production line, covering the crushing, screening, pelletizing, cooling and other links of raw materials. It is suitable for a variety of biomass raw materials such as bamboo, straw, sawdust, FEB, etc. The finished products can be used in power generation, wood-based panels, papermaking and other fields.

(2) Environmental protection and economy: By processing agricultural and forestry waste such as wet EFB, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, which is suitable for large-scale production or individual businesses.

(3) Application scenarios and industry adaptability: The processed EFB pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed EFB can also be directly used in papermaking or wood-based panel production, realizing the diversified utilization of raw materials.

3. Application scenarios of wet EFB biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food factories, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

(1)  Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plants' stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

(2)  Agriculture and Animal Husbandry:

Some processing equipment can produce pellets for livestock bedding (such as straw pellets) or raw material pellets for organic fertilizer production. These equipment can be adapted to different agricultural needs through process adjustments.

(3)  Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion systems. The equipment's refined production capabilities directly impact the user experience of these pellets.

2.标题

TONY Brand 18-20 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 18-20 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 18-20 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Palm Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper- TPC1300-600-160kw, Effective Hammer Mill-TFD75*132-132kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-160kw with 6 flying blades type*2 set

C.Capacity:18-20 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:18-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*4 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Palm Dust Storage Process:

A. This process is mainly used to storage the palm dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and palm dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the palm dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the palm dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent palm dust blocked.

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4.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:18-20 Ton/Hour.

C.TONY use 2 sets of 3*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18-20Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:18-20 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:18-20 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Wet EFB Biomass Pellets Market Advantages: Steady Demand Growth and Widespread Applications

With the advancement of policies and increased environmental protection requirements, the market demand for biomass pellets is showing a "rigid growth" trend. Wet EFB pellets, thanks to their stable quality and low cost, are rapidly penetrating various core application areas.

1. Industrial Sector: Core Applications for Coal Replacement

Small and medium-sized boilers (1-10 tons) in industries such as food processing, textiles, chemicals, and building materials are the mainstream demand. These companies are facing pressure to phase out coal, and EFB pellets, with their lower cost than natural gas and electricity, offer significant economic advantages and high customer loyalty (typically signed 1-3 year supply agreements).

2. Energy Sector: Stable Bulk Procurement

Biomass power generation requires large annual purchases of biomass pellets, with requirements for "stable calorific value and low ash content"—specifically, wet EFB pellets meet these requirements (ash content ≤3%, calorific value fluctuation ±5%). Furthermore, FSC certification (certifying sustainable resources) allows for access to export markets (Europe and Japan have high demand for pellets). 3. Civilian Applications: Potential Growth Scenario

Demand for small-package EFB pellets (20-50 kg/bag) is rapidly growing in civilian applications such as clean heating and agricultural greenhouses. While these markets have smaller order volumes, they offer higher profit margins and can serve as a "supplementary market" for projects, balancing cyclical fluctuations in industrial orders.

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Advantages of Wet EFB Biomass Pellets

Processing wet EFB into biomass pellets not only offers numerous advantages in terms of environmental protection, economic and social development, and improving the energy structure, but also boasts excellent combustion performance. The main advantages are as follows:

1. Calorific Value and Combustion Residues

The calorific value and ash content of wet EFB biomass pellets after combustion are approximately 10% lower than those of medium-quality coal. However, wet EFB biomass pellets burn completely under normal operating conditions. Coal, on the other hand, burns incompletely, leaving residual ash containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of the two is comparable.

2. Combustibility

Wet EFB biomass pellets have better ignition properties than coal. They ignite easily, significantly reducing the ignition time required for combustion.

3. Solid Emissions

Wet EFB biomass pellets have significantly lower solid emissions than coal. This not only reduces slag disposal costs but also reduces environmental pollution. Solid emissions from wet EFB biomass pellets are primarily ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, coal combustion produces solid emissions consisting of a mixture of ash, alkali, and unburned coal, accounting for approximately 25% to 40% of the total weight.

4. Air Pollution and Corrosion

Coal causes significantly higher levels of air pollution and boiler corrosion than wet EFB biomass pellets. Coal smoke contains a large amount of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Wet EFB biomass pellets are primarily composed of C-H organic matter, and their flue gas contains no particulate carbon or sulfur dioxide. Instead, it consists primarily of C-H volatile gases, with virtually no sulfur dioxide or carbon monoxide. When burned, the smoke color is below Ringelmann Class 1, significantly reducing air pollution and carbon dioxide emissions, making wet EFB biomass pellets an internationally recognized "clean fuel."

5. Cost and Time Savings

Compared to coal combustion, using wet EFB biomass pellets as boiler fuel can save costs and time. For example, using wet EFB biomass pellets for a 0.5-ton boiler reduces fuel costs by 11% and operating time by 34% compared to coal combustion. For example, a 0.5-ton boiler can reduce fuel costs by 10% and operating time by 16%.

6. Continuous Combustion

Wet EFB biomass pellets typically burn 8 to 10 times longer than soft bulk materials, maintaining a stable and continuous combustion state, ensuring a more reliable energy supply.

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