1.图片
Project Brief Introduction:
1.Product:Wet EFB Pellet Line
2.Capacity: 4-5 T/Hour
3.TONY Brand 4-5 Ton /Hour Wet EFB Pellet Line Project Process
4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors
5.Total Power: About 640 kw
6.Need Area: About ㎡ L: M W: M H: M
Project Layout For Customer:
三维图
原材料图+颗粒机图片
1. The working principle of wet EFB biomass pellet processing equipment
The pellet mill's main unit is the core equipment, operating based on the compression mechanism between rollers and a die. When material is fed into the pellet mill, an electric motor drives the main shaft through a gearbox or reducer, which in turn rotates the rollers. As the rollers rotate, they squeeze the material into the pores of the die. Under the influence of high temperature and pressure, the lignin in the sawdust softens, causing the cellulose molecules to dislocate, deform, and expand, allowing adjacent biomass particles to mesh with each other, automatically forming the pellets without any adhesive.
2. Characteristics of wet EFB biomass pellet processing equipment
1. Efficient production capacity: In order to meet the market demand for wet EFB bunch pellets, processing equipment usually has high production efficiency. For example, some large-scale wet EFB pellet processing production lines can process several tons or even tens of tons of wet EFB per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of pelletizing and increasing the efficiency of material transportation, efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.
2. Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of wet EFB pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the pressure roller of the pelletizer to improve its wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.
3. Application scenarios of wet EFB biomass pellet processing equipment
The wet EFB pellet processing equipment is designed for applications centered in palm oil-producing areas, expanding into agriculture and environmental protection. Its core strategy is to transform high-moisture, high-fiber waste into high-value products. This includes: in the energy sector, enabling "on-site energy replenishment" to reduce dependence on fossil fuels; in agriculture, enabling "recycled cropping" to improve soil quality; and in the industrial sector, enabling "environmentally friendly substitution" to reduce costs and pollution. The key to applying this equipment is to adapt the process to the specific application, particularly addressing the processing pain points of high-moisture, high-fiber raw materials to maximize their resource value.
2.图片
TONY Brand 4-5Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.
1. Capacity: 4-5Ton/Hour
2. Raw materials: Wet EFB
3. Moisture: Wet type, about 40%.
4. Application: All kinds of EFB materials suitable for pellet production.
Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
3.图片
原材料--成品图
1. Project Name: Wet EFB Pellet Production Line
2. Raw Material: All kinds of wet EFB
3. Moisture Content of Raw Material: 40%
4. Capacity: 4-5 tons per hour
5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw,Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-1.8*20m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors
4.图片
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How to use the TONY pellet production line to make pellets from wet EFB? The process mainly includes the following steps and equipment: 1. Use TONY comprehensive chipper to grind EFB Into 25-55mm palm fiber. 2. Use TONY effective hammer mill to crush the 25-55 mm palm fiber into 8-14 mm palm dust.If customer has enough Investment budget,he can also chose TONY special cutting machine for palm silk which will be more expensive than the hammer mill. 3. Use TONY rotary drum dryer to dry the palm dust with a 40% moisture content down to a moisture content of 10%-15%. 4. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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流程图1
流程图2
5.图片
原材料+颗粒图
颗粒+机器图
三维图长宽
三维图高
| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Comprehensive Chipper | Effective Hammer Mill | Rotary Drum Dryer |
| 1.To Grind EFB Into25-55mm Palm Fiber. 2.Model: TPC1000-90KW With 6 Baldes*1set 3.Capacity: 7-10 Ton/Hour. |
1.To Crush 25-55mm Palm Fiber Into 8-14mm Palm Dust. 2.Model: TFD75*132-132KW*1set 3.Capacity: 4-5Ton/Hour/Set |
1.To Dry The 40% Palm Dust Into 10-15% Palm Dust. 2.Model: THGD1.8*20*1set 3.Capacity:4-5Ton/Hour/Set |
| 图4 | 图5 | 图6 |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Semi-automatic Packing Machine |
| 1.To Press Dry Palm Dust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*1set 3.Capacity:4-5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:4-5 Ton/Hour |
1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 4-5 Ton/Hour |
5.1图片
带原材料-成品图
1.Wet EFB To Palm Fiber Process:
A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set
C.Capacity:7-10 Ton/Hour.
Main Parts:
(1)TONY's Comprehensive Chipper.
(2)Feed And Discharge Belt Frequency Control To Prevent Card Material
(3)Hydraulic System Control Can Be Used For Thicker Materials
(4)Electronic Control System Allows The Equipment To Be Used Normally
Contact Tony For More Details With Quotation
5.2图片
高效粉碎机带锯末图
2.Palm Fiber Fine Crushing Process:
A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.
B.Capacity:4-5 Ton/Hour.
C.TONY brand effective hammer mill TFD75*132-132kw*1set
Main Parts:
(1)TONY Effective Hammer Mill
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
5.3图片
烘干机带锯末图
3.Wet Palm Dust Drying Process:
A.This process is mainly used to dry the palm dust from 40% to 10-15%.
B.Capacity:4-5Ton/Hour.
C.TONY use 1 set of 1.8*20m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
5.4图片
颗粒机四件套带 原材料，颗粒图
4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:4-5Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*1 set
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
You can chose TONY new type SS304 pellet machine
5.5图片
镀锌冷却仓加颗粒图
5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:4-5 Ton/Hour.
C.TONY brand galvanized pellets cooler *1 set
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
5.6图片
包装机
6.Packing Process:
A.This process is mainly used to pack pellets into 15-50KG/Bags.
B.Capacity:4-5 Ton/Hour.
C.TONY brand semi-automatic packing machine*1 set
Main Parts:
(1)TONY Semi-Automatic Packing Machine.
(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.
(3)Bags Transportation Conveyors.
(4)Feeding Inlet Silo.
(5)Electrical Cabinets.
6.图片
客户生产线案例图
7.图片
图 湿EFB+颗粒 颗粒机
The advantages of palm pellets are primarily reflected in the following aspects:
Low cost and abundant supply: Palm fiber is a 100% natural product, with low cost and abundant supply, making it highly competitive in the market.
Environmentally friendly and naturally degradable: Palm fiber is harmless and degradable, without damaging the environment, and meets the requirements of sustainable development.
High calorific value: Palm pellet fuel has a high calorific value of up to 5,000 kcal, making it suitable for biomass energy.
Wide applications: Palm pellets are widely used in industries such as food, healthcare, mining, metallurgy, petrochemicals, steelmaking, tobacco, and fine chemicals, with a broad market demand.
High value-added products: Palm shells can be processed into biomass fuel and activated carbon, especially after refined processing, which is more valuable.
Technological advancements: Customized pelletizing machines can directly chop and dry empty palm fruit bunches to produce biomass pellet fuel, meeting the needs of large-scale production.
In summary, the advantages of palm pellets are not only reflected in their natural and environmentally friendly characteristics, but also in their high calorific value, wide range of uses, and high added value. Technological advances have also made large-scale production possible.
8.图片
湿EFB图 颗粒图
1.Environmentally friendly: Palm fruit bunch (EFB) fuel is low in carbon and sulfur. Compared to coal, it reduces carbon dioxide emissions by 97.91%, sulfur dioxide by 99.15%, and nitrogen dioxide by 72.09%. Therefore, compared to the high pollution emissions of coal, biomass pellet fuel has almost zero emissions.
2.Renewable raw materials: The primary raw material for palm fruit bunch (EFB) pellets is palm fruit bunch (EFB), which is not only inexpensive but also a renewable resource, contributing to sustainable development.
3.High calorific value: Biomass pellet fuel has a calorific value of 3600-4200 kcal/kg. Using a specialized biomass heating furnace, the thermal efficiency can reach over 85%.
4.Economical and efficient: The fuel cost of the palm fruit bunch (EFB) pellet machine is relatively low, and operating costs are not high. Furthermore, its environmentally friendly nature and the support of national policies also help to reduce its operating costs.
5.Wide range of applications: Palm fruit bunch (EFB) pellet fuel can be used in many applications, such as home heating, cooking, hot water supply, and biomass power plants.
9.图片
绿色地球+原材料+颗粒图
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