1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 3-3.5T/Hour

3.TONY Brand 3-3.5Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 540 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

Wet EFB biomass pellet processing equipment is used to chop, crush, dry, and compress bunches of wet EFB and other biomass materials into pellet fuel. Its working principle is to first crush, pulverize, and dry the wet EFB through pre-processing equipment such as crushers, grinders, and dryers, and then press them into pellets in a pelletizer to produce pelletized biomass fuel that meets quality standards.

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Full-process integration capability: The crushing and pelletizing equipment forms a continuous production line, covering the crushing, screening, pelletizing, cooling and other links of raw materials. It is suitable for a variety of biomass raw materials such as bamboo, straw, sawdust, FEB, etc. The finished products can be used in power generation, wood-based panels, papermaking and other fields.

(2) Environmental protection and economy: By processing agricultural and forestry waste such as wet EFB, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, which is suitable for large-scale production or individual businesses.

(3) Application scenarios and industry adaptability: The processed EFB pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed EFB can also be directly used in papermaking or wood-based panel production, realizing the diversified utilization of raw materials.

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: including factories in industries such as food processing, textiles, chemicals, and building materials that require stable heat supply. The production processes of these enterprises (such as food drying, textile printing and dyeing heating, building materials maintenance, etc.) require continuous consumption of heat energy. Although the calorific value of wet EFB pellets (14-18MJ/kg) is lower than that of coal, its carbon emissions are only one-tenth of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which meets the requirements of environmental protection policies. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.                                                       

(2) Biomass energy-related places: including small and medium-sized biomass power plants, biomass heating stations, etc. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Wet EFB processing equipment can process the purchased wet EFB raw materials into pellets. Some equipment is also equipped with a pre-drying device, which can reduce the moisture content of the raw materials to 10%-30%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and township centralized heating) can directly use wet EFB pellets as a heat source to provide clean heating for surrounding users.

2.图片

TONY Brand 3-3.5 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 3-3.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer mill-TFD75-100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish  palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:3-3.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:3-3.5 Ton/Hour.

C.TONY use 1 set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-3.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-220kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3-3.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-3.5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Palm Empty Fruit Cluster

Palm particles are oily and large, composed of cellulose and hemicellulose lignin, containing carbon, hydrogen, nitrogen, sulfur, oxygen and other elements, and have a high water content of about 65%. The physical properties of palms make them valuable, but also make them difficult to exploit.

Utilization Rate Of Empty Palm Fruit Cluster

Traditionally, empty fruit bunches are not highly utilized and are usually used in the following ways:

1. Burn. Their ash is recycled as fertilizer for plantations, but large-scale burning is now not allowed.

2, Return to the field for use as mulch, not only reduces greenhouse gas emissions, but also reduces the need for artificial fertilizers by improving carbon sequestration in soil organic matter.

3. Some of the empty fruit bunches were sent to landfill land.

Due to the limitation of traditional utilization of empty palm fruit bunches, a large amount of palm biomass energy is wasted. Now with the innovation of palm empty fruit cluster conversion technology, palm biomass can be successfully converted into pellet fuel for mixed-firing systems and biomass boilers to generate steam and electricity.

Relevant data show that in 2009, 88.74 tons of palm fruit in Asia produced 1,714 GWH of off-grid energy at a rate of 20 KWH/ton, with a total off-grid generation of 357 MW, 400 hours/month.

8.图片

湿EFB图 颗粒图

1. Environmentally Sustainable:

Palm is a rapidly growing renewable resource. Using EFB biomass pellets can reduce dependence on fossil fuels, lower carbon emissions, and contribute to environmental protection and ecological development.

2. High Energy Density:

Compared to other pellet fuels, EFB biomass pellets have a higher density, releasing more complete and powerful heat during combustion, resulting in a higher energy density.

3. Long Lifespan:

Palm has a long lifespan, so biomass pellets made from bamboo also have a long lifespan and a relatively long biodegradation time.

4. Easy to Store and Transport:

After being pressed and formed, wet EFB biomass pellets reduce their volume and increase their specific gravity, making them easier to store and transport.

5. Versatile Applications:

Wet EFB biomass pellets can be used in a variety of applications, such as industrial boilers, residential heating, power plants, and home barbecues.

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绿色地球+原材料+颗粒图

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公司介绍图