1-1.5TPH_Wet EFB Pellet Line_Biomass Pellet Plant

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Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 1-1.5T/Hour

3.TONY Brand 1-1.5Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-90kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 290 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

Processing EFB (Empty Palm Fruit Bunches) into biomass pellets is an important way to realize the resource utilization of palm waste and replace fossil energy. The core of the process is to convert loose, high-moisture EFB into a high-density, easy-to-store and transport clean fuel through the process of "pretreatment - drying - crushing - pelletizing - cooling and packaging".

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Compatibility of raw material pretreatment: Matching the pre-treatment steps such as crushing and drying to ensure that EFB meets the granulation requirements after crushing.

(2) Mold and roller adaptation: Wear-resistant molds (such as Φ6-Φ12mm aperture optional) are used to adapt to the toughness of EFB fibers and avoid clogging or excessive wear. Durability and power configuration

(3) Durability and power configuration: Key components (such as screws and gearboxes) are made of high-strength carbon structural steel, which has been tempered and carburized to meet the high load requirements of EFB processing. Ensure long-term stable operation

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Industrial heating: Replace fossil fuels and reduce energy costs for enterprises

(2) Civil heating and household energy: Clean alternative to firewood and liquefied petroleum gas

(3) Biomass power generation: Used as a power generation fuel

(4) Agriculture and forestry: Auxiliary heating and organic fertilizer raw materials

(5) Emergency energy reserves: Response to energy shortages and natural disasters

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TONY Brand 1-1.5 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 1-1.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Multifuctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine- TYJ551-Ⅲ-90kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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How to use the TONY pellet production line to make pellets from wet EFB?

The process mainly includes the following steps and equipment:

1. Use TONY comprehensive chipper to grind EFB Into 25-55mm palm fiber.

2. Use TONY multifuctional hammer mill to crush the 25-55 mm palm fiber into 8-14 mm palm dust.If customer has enough Investment budget,he can also chose TONY special cutting machine for palm silk which will be more expensive than the hammer mill.

3. Use TONY rotary drum dryer to dry the palm dust with a 40% moisture content down to a moisture content of 10%-15%.

4. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

5. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

6. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Comprehensive Chipper	TPC1000	1	TONY
2	Multifunctional Hammer Mill	TFQ65-55	1	TONY
3	Rotary Drum Dryer	THGD1.2-12	1	TONY
4	Pellet Machine	TYJ551-III-90	1	TONY
5	Galvanized Pellets Cooler	TCN-1.5	1	TONY
6	Semi-automatic Packing Machine	TBF-50	1	TONY
7	All Belt Conveyor	TSP Series	5	TONY
8	EL.Cabinets	TDD	6	TONY

流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

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Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.

Comprehensive Chipper	Multifuctional Hammer Mill	Rotary Drum Dryer
1.To Grind EFB Into25-55mm Palm Fiber. 2.Model: TPC1000-90KW With 6 Baldes*1set 3.Capacity: 7-10 Ton/Hour.	1.To Crush 25-55mm Palm Fiber Into 8-14mm Palm Dust. 2.Model: TFQ6555-37KW1set 3.Capacity: 1-1.5 Ton/Hour/Set	1.To Dry The 40% Palm Dust Into 10-15% Palm Dust. 2.Model: THGD1.2121set 3.Capacity:1-1.5 Ton/Hour/Set

Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Palm Dust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-90KW*1set 3.Capacity:1-1.5 Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-1.5*1set 3.Capacity:1-1.5 Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 1-1.5 Ton/Hour

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TPC1000-90KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour.

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally

Contact Tony For More Details With Quotation

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多功能粉碎机

带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:1-1.5 Ton/Hour.

C.TONY brand multifunctional hammer mill TFQ65*55-37kw*1set

Main Parts:

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust from 40% to 10-15%.

B.Capacity:1-1.5 Ton/Hour.

C.TONY use 1 set of 1.2*12m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2)TONY's Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1-1.5Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ551-III-90kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:1-1.5 Ton/Hour.

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3) Fan Blower.

(4)Connect Pipes.

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包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags.

B.Capacity:1-1.5 Ton/Hour.

C.TONY brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图湿EFB+颗粒颗粒机

EFB Biomass Pellets Project: A Green Economic Solution for Repurposing Palm Waste.

The EFB (Empty Fruit Bunch) Biomass Pellets Project utilizes palm oil waste (EFB) through an industrialized process of "pretreatment - drying - crushing - pelletizing - cooling and packaging" to transform loose, high-moisture EFB into high-density, clean, and environmentally friendly biomass pellet fuel. Its core value lies in addressing palm waste pollution and replacing fossil energy, while generating stable economic returns. It is a prime example of a circular economy in major palm-producing regions (such as Southeast Asia and Hainan, China).

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湿EFB图颗粒图

Core Advantages

1. Environmentally Friendly and Clean:

SO₂ emissions during combustion are <50mg/m³ and NOₓ emissions are <200mg/m³, significantly lower than coal (SO₂ emissions are approximately 2000mg/m³), and meet EU EN14961 biomass pellet standards.

2. High Calorific Value:

With a low calorific value of approximately 16-18MJ/kg (equivalent to 0.6-0.7kg of standard coal), it can meet the needs of industrial boilers and residential heating.

3. Low Cost:

EFB is palm oil mill waste, making it an extremely low raw material cost (available free in some areas, with only transportation costs required), significantly lower than coal and natural gas.

4. Carbon Sequestration and Emission Reduction:

It is a "carbon-neutral" fuel (the CO₂ absorbed during EFB growth is balanced by the CO₂ released during combustion), helping companies achieve their "dual carbon" goals.

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绿色地球+原材料+颗粒图

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公司介绍图

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