1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 2.8-3.2T/Hour

3.TONY Brand2.8-3.2Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 460 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

Palm kernel pelletizing equipment is specialized machinery that transforms palm waste materials (such as palm shells, palm fibers, and palm kernel residue) into high-density biomass pellets.  Its core process involves three key steps: "raw material pretreatment → extrusion molding → cooling and shaping." Through physical compression and temperature control, this equipment transforms loose palm waste materials into pellets with a consistent shape and high calorific value.

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Compatibility of raw material pretreatment: Matching the pre-treatment steps such as crushing and drying to ensure that EFB meets the granulation requirements after crushing. 

(2) Mold and roller adaptation: Wear-resistant molds (such as Φ6-Φ12mm aperture optional) are used to adapt to the toughness of EFB fibers and avoid clogging or excessive wear. Durability and power configuration

(3) Durability and power configuration: Key components (such as screws and gearboxes) are made of high-strength carbon structural steel, which has been tempered and carburized to meet the high load requirements of EFB processing. Ensure long-term stable operation

3. Application scenarios of wet EFB biomass pellet processing equipment

In the horticulture and landscaping sector, palm fiber granules produced by this equipment can be used as a mulch for potted plants and green spaces (improving moisture retention, nutrient retention, and suppressing weeds), or as a potting mix (mixed with peat moss to enhance aeration). They are suitable for nurseries, municipal landscaping, and home gardening.  Some equipment can even produce pest-resistant granules by adjusting parameters, catering to high-end landscaping needs. In the industrial filling sector, the processed palm fiber granules can serve as an environmentally friendly filling material for mattresses and sofas (replacing traditional synthetic fibers), or as a filtration material for industrial applications (such as wastewater treatment), meeting the large-scale raw material needs of furniture manufacturers and environmental equipment manufacturers.

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TONY Brand 2.8-3.2 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 2.8-3.2 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer  Mill-TFD75*100-90kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish  palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-90kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:2.8-3.2Ton/Hour.

C.TONY use 1 set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Project Core Positioning: Turning Palm Waste into Value

This project focuses on the resource utilization of waste generated from palm oil plantations and processing plants.  Using palm shells, palm fibers, and palm kernel residue as raw materials, it processes these byproducts into high-density biomass pellets through specialized equipment. These pellets are then supplied to industrial boilers, biomass power plants, and commercial heating systems, creating a green economic model of "local resource utilization → nearby product supply → waste recycling."

The core value lies in addressing three key pain points:

Environmental Pain Point: Palm waste accumulation easily breeds pests and insects, polluting soil and water, and incurs high disposal costs (a palm oil factory in Indonesia spends over one million US dollars annually on landfill fees).

Energy Pain Point: The industrial sector urgently needs to transition from coal to clean energy; palm pellets have a calorific value of 18-20 MJ/kg (close to lignite) and an ash content of only 3%-5%, making them suitable for existing combustion equipment.

Economic Pain Point: The cost of procuring palm waste is low, while the processed pellets command a high selling price, resulting in significant profit margins.

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湿EFB图 颗粒图

Energy Performance: High calorific value and stable combustion, suitable for various applications.

As a biomass fuel pellet, palm kernel pellets offer superior energy performance compared to most similar products.  Key advantages include:

High calorific value and density: The high lignification level of palm kernel fibers results in pellets with a calorific value of 4200-4800 kcal/kg, close to that of medium-grade coal (approximately 5000 kcal/kg).  The pellet density is ≥1.1 g/cm³, with high hardness and low breakage rate, resulting in a loss rate of less than 5% during storage and transportation (far lower than the 8%-10% of wood chip pellets).

Excellent combustion characteristics: Low ash content (only 2%-5%), much lower than that of straw pellets (8%-15%), reduces clinker formation and cleaning frequency in the furnace, lowering maintenance costs.  Furthermore, it produces no sulfur or heavy metal emissions during combustion, releasing only the CO₂ absorbed during the raw material's growth, achieving carbon neutrality and meeting environmental emission standards.

Wide applicability: It can directly replace fossil fuels such as coal and natural gas for use in industrial boilers (e.g., for food processing and dyeing plant heating), biomass power plants, and home fireplaces, requiring minimal modifications to existing equipment and resulting in low conversion costs.

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绿色地球+原材料+颗粒图

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公司介绍图