1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 2-2.5T/Hour

3.TONY Brand 2-2.5Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132kwPellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 370 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

The core principle of EFB pellet processing equipment (such as pellet mills) is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing, grinding, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. Feedstock enters the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After forming the pellets in the die, a cutter cuts them into pellets of fixed lengths.

2. Characteristics of wet EFB biomass pellet processing equipment

(1)The wet EFB biomass pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2)The biomass pellet machine has strong material adaptability and is suitable for molding various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the processing adaptability.

(3)The wet EFB biomass pellet processing equipment has a mature design, and the finished pellets are stably molded, with stable output and excellent quality.

(4)The biomass pellet processing equipment is simple to operate, easy to use, highly automated, and requires less labor, effectively reducing the labor intensity of workers and increasing output.

3. Application scenarios of wet EFB biomass pellet processing equipment

Core application areas: Biomass energy production and application

The main product after wet EFB processing is wet EFB biomass pellets (or standard pellets after drying). Its core value lies in being a clean renewable energy source to replace traditional fossil fuels. Therefore, the energy field is the core application scenario of this equipment, including:

(1)Industrial heating/power generation field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textile, wood processing, chemical industry, etc.), power source of small generator sets.

(2)Civil heating/cooking field

Applicable scenarios: winter heating, home cooking, or heating of small commercial places (such as B&Bs and bath centers) in areas rich in EFB resources.

(3)Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

2.图片

TONY Brand 2-2.5 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 2-2.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer mill-TFD65*75-55kw, Rotary Drum Dryer-1.8*12m, TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish  palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-55kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:2-2.5 Ton/Hour.

C.TONY use 1 set of 1.8*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2-2.5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

The main process flow of palm particles includes the following steps:

‌Collection Of Raw Materials:First of all, we need to collect the shell of the palm fruit. After eating the pulp, the shell is bought by the merchants specializing in buying the shell and transported to the factory. In the factory, raw materials need to be sorted to remove impurities ‌.

‌Crushing Process:The palm nut shell is large in volume and needs to be broken first. Use a crusher to break the palm shell into small pieces, usually 10-20 mm in size ‌.

Drying Moisture:The crushed palm nut shell contains moisture and needs to be removed by a dryer. The dried material can be better used as fuel ‌.

‌Pelletizing:the dried palm nut shell particles are sent to the pelletizing machine, and the biomass particles are made into ‌1 through the pelletizing process.

‌Additional information:

In Southeast Asian countries, such as Malaysia, Indonesia and Thailand, there is a large number of palm trees. Palm empty fruit clusters are the main waste, the traditional pellet machine can not produce EFB particles in large quantities, but the customized pellet machine can directly cut the palm empty fruit clusters, after drying into biomass pellet fuel, the caloric value of up to 5000 kcal, and a large number of exports to Japan, South Korea and other places ‌.

The use of palm shell as biomass pellet fuel not only treats the waste, but also realizes the recycling of resources ‌.

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湿EFB图 颗粒图

The advantages of palm granules are mainly reflected in the following aspects:

‌Low Cost And Abundant Supply: Palm fiber is 100% natural product, low cost and abundant supply, which makes palm pellets competitive in the market ‌.

‌Environmental Protection And Natural Decomposition:palm fiber is not harmful, can be naturally decomposed and does not damage the environment, in line with the requirements of sustainable development ‌.

‌High Calorific Value:palm pellet fuel has a high calorific value, which can reach 5000 kcal, which is suitable for biomass energy ‌.

‌Widely Used:palm particles can be widely used in food, medical treatment, mining, metallurgy, petrochemical, steelmaking, tobacco, fine chemical and other industries, has a wide market demand ‌.

‌High Value-Added Products: palm shell can be processed into biomass fuel and activated carbon, especially fine processed activated carbon, the value is higher ‌.

Technological Progress: The customized granulator can directly chop and dry the empty palm fruit clusters to make biomass pellet fuel, which meets the needs of large-scale production ‌.

In summary, the advantages of palm granules are not only reflected in its natural and environmental characteristics, but also in its high caloric value, wide application and high value-added products, while technological advances also make large-scale production possible.

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绿色地球+原材料+颗粒图

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公司介绍图