3-4TPH_Wet EFB Pellet Line_Biomass Pellet Plant

1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity:3-4T/Hour

3.TONY Brand 3-4 Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 540 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

The core molding process uses the pellet machine roller extrusion to force the crushed EFB material into the ring die hole of the mold. The high temperature in the mold (60-90℃ generated by extrusion friction) softens the lignin (acting as a natural adhesive, without the need for additional adhesives), and finally extrudes it into cylindrical pellets (usually 6-8mm in diameter and 10-30mm in length).

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Drying equipment: high heat exchange efficiency, anti-sticking, flexible adjustment of material residence time according to EFB humidity to ensure drying uniformity

(2) Crushing equipment: high speed, strong shearing, suitable for coarse fibers, can repeatedly impact EFB coarse fibers to avoid the problem of "unbreakable and entangled hammer pieces"

(3) Pelletizing equipment: wear-resistant ring die + high extrusion strength to activate lignin. The ring die uses double-layer wear-resistant alloy steel to withstand the intense friction of EFB coarse fibers. The diameter of the pressure roller is increased to avoid local overload and cracking of the ring die

(4) Cooling equipment: countercurrent heat exchange + multi-layer screen bed, fast and stable quality

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Palm oil production requires a large amount of steam (for palm fruit cooking and oil extraction), which traditionally relies on coal-fired or natural gas boilers. EFB is a direct waste product of palm oil processing and can be directly used as boiler fuel after being processed into pellets.

(2) Food factories (baking, beverage production) and textile factories (printing and dyeing heating, drying) require clean heating (to avoid fuel impurities affecting product quality). EFB pellets burn without odor and heavy metal pollution, meeting food-grade production environment requirements.

(4) Pellet fireplaces are used as auxiliary heating equipment. EFB pellets are preferred due to their low cost and easy storage.

(5) Some power plants use EFB pellets as their main fuel and build supporting pellet processing bases to achieve an integrated "raw material - processing - power generation" system.

(6) EFB pellets can provide a stable heat source for greenhouses through small hot air furnaces.

(7) The ash after burning EFB pellets (about 2%-3% of the pellet weight) is rich in minerals such as potassium, calcium, and magnesium, and is free of heavy metal pollution. It can be used as an additive for organic fertilizers or directly used for soil improvement in palm plantations and farmland.

(8) EFB biomass pellets can be used as emergency energy reserves for temporary heating after power outages and for small generator power generation due to their easy storage and low transportation costs.

2.图片

TONY Brand 3-4 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 3-4 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 3-4 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine- TYJ551-Ⅲ-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

How to use the TONY pellet production line to make pellets from wet EFB?

The process mainly includes the following steps and equipment:

1. Use TONY comprehensive chipper to grind EFB Into 25-55mm palm fiber.

2. Use TONY effective hammer mill to crush the 25-55 mm palm fiber into 8-14 mm palm dust.If customer has enough Investment budget,he can also chose TONY special cutting machine for palm silk which will be more expensive than the hammer mill.

3. Use TONY rotary drum dryer to dry the palm dust with a 40% moisture content down to a moisture content of 10%-15%.

4. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

5. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

6. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Comprehensive Chipper	TPC1000	1	TONY
2	Effective Hammer Mill	TFD75-100	1	TONY
3	Rotary Drum Dryer	THGD1.8-18	1	TONY
4	Pellet Machine	TYJ551-III-110	2	TONY
5	Galvanized Pellets Cooler	TCN-2.5	1	TONY
6	Semi-automatic Packing Machine	TBF-50	1	TONY
7	All Belt Conveyor	TSP Series	5	TONY
8	EL.Cabinets	TDD	7	TONY

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.

Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind EFB Into25-55mm Palm Fiber. 2.Model: TPC1000-90KW With 6 Baldes*1set 3.Capacity: 7-10 Ton/Hour.	1.To Crush 25-55mm Palm Fiber Into 8-14mm Palm Dust. 2.Model: TFD75100-110KW1set 3.Capacity: 3-4 Ton/Hour/Set	1.To Dry The 40% Palm Dust Into 10-15% Palm Dust. 2.Model: THGD1.8181 set 3.Capacity:3-4 Ton/Hour/Set	1.To Stroage Palm Dust Before Pellet Machine; Adjust The Speed Of Palm Dust Entering The Pellet Machine 2.Model: TLC-4*1set 3.Capacity:3-4 Ton/Hour/Set

Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Press Dry Palm Dust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-110KW*2 sets 3.Capacity:1.5-2 Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1 set 3.Capacity:3-4Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1 set 3.Capacity: 3-4Ton/Hour	1.To Transport Palm Fiber, Palm Dust,Pellets. 2.Width: 50cm*5 sets 3.Capacity:Designed With The Whole Line

三维图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour.

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:3-4 Ton/Hour.

C.TONY brand effective hammer mill TFD75*100-110kw*1set

Main Parts:

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust from 40% to 10-15%.

B.Capacity:3-4 Ton/Hour.

C.TONY use 1 set of 1.8*18m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2)TONY's Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ551-III-110kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3-4 Ton/Hour.

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags.

B.Capacity:3-4 Ton/Hour.

C.TONY brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图湿EFB+颗粒颗粒机

Raw material basis for EFB biomass pellet processing projects

1. Stable Source and Low Cost: EFB is a core waste product of palm oil processing. Every ton of palm fruit processed produces approximately 0.2-0.25 tons of fresh EFB (60%-75% moisture). The raw material supply is extremely abundant.

2. Procurement Method: Primarily purchased from palm oil mills. In many cases, to avoid contamination from EFB stockpiles, mills will provide EFB for free or at a low price. Mills only cover transportation costs, with a recommended transportation radius of ≤30 kilometers to control costs.

3. Raw Material Characteristics: Contains cellulose (40%-45%), hemicellulose (25%-30%), and lignin (15%-20%). Lignin acts as a natural binder, eliminating the need for artificial binders in pelleting, reducing processing costs.

8.图片

湿EFB图颗粒图

1. Environmentally friendly and clean:

Carbon neutrality and low pollutant emissions align with global carbon reduction needs.

2. Low cost:

Zero raw material cost and low processing energy consumption, with a cost-effectiveness far exceeding that of fossil fuels.

3. Stable performance:

High density, high hardness, and low hygroscopicity make it easy to store, transport, and burn.

4. Flexible application:

Suitable for industrial, residential, and power generation applications, offering a wide range of alternatives.

5. Resource attributes:

Promoting the recycling of the palm oil industry and realizing waste resource utilization.