1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 3.5-4T/Hour

3.TONY Brand 3.5-4Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 570 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

The core of EFB (empty palm fruit bunch) biomass pellet processing is the coordinated operation of multiple specialized equipment to gradually transform the loose, high-moisture, coarse-fiber EFB raw material into high-density, easily storable pellet fuel. The various equipment designs are centered around five core steps: pretreatment, fine crushing, dehydration and drying, extrusion molding, and cooling and stabilization. Each step is optimized for the EFB raw material's characteristics (high moisture content, coarse fiber content, and impurities).

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Centrifugal high-pressure pelletizing technology: The equipment adopts a centrifugal high-efficiency pressure system with high pressure and flexible adjustment, which can adapt to the tough and difficult-to-press characteristics of EFB fibers and ensure stable pellet formation. The pressing wheel and mold adopt a vertical structure, which directly feeds the materials and enhances heat dissipation to avoid the problem of machine blockage caused by high-temperature adhesion of raw materials. 

(2) Wear-resistant parts for long-term operation: The mold is made of alloy steel processed by a special process, with high surface hardness and tough core, and excellent low-temperature impact toughness, which reduces the cost of frequent component replacement. The wear rate of the pressing roller and the die plate is low, which can achieve continuous production for many years without major repairs.

(3) Wide range of raw material processing: The equipment supports the mixed processing of EFB with various biomass raw materials such as wood chips, straw, furfural residue, etc. The mechanical stamping design automatically adjusts the pressure angle to avoid the phenomenon of squeezing and suffocating the machine, and adapts to the high-fiber and high-moisture raw material characteristics of EFB. 

(4) Production capacity and density optimization: The increased pitch feeding structure is adopted to increase the feed amount of EFB raw materials; the pellet density is controlled at above 1.0-1.3, which is convenient for storage and transportation.

3. Application scenarios of wet EFB biomass pellet processing equipment

Focusing on core pellet demand scenarios, local processing is provided nearby.

The core rationale behind this type of facility is to "be close to pellet demand, reducing transportation costs for finished products." EFB pellets have a high density (1.1-1.3g/cm³) and are easy to store, resulting in lower transportation costs than raw materials. However, for large, fixed customers (such as biomass power plants and large cement plants), further cost reductions can be achieved through "local processing" at the demand side. These locations primarily include locations near biomass power plants and areas with concentrated industrial heating demand, such as building materials industrial parks (cement plants, ceramic plants), or food industrial parks.

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TONY Brand 3.5-4 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 3.5-4 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish  palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:3-4 Ton/Hour. 

C.TONY brand effevtive hammer mill TFD75*100-110kw*1set

Main Parts: 

(1)TONY Effevtive Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:3.5-4 Ton/Hour.

C.TONY use 1 set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3.5-4.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3.5-4 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-4 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Development Trends of EFB Biomass Pellet Projects: Policy and Technology Drive Upgrades

In the future, EFB biomass pellet projects will develop towards scale, high value, and intelligentization:

1.Scale: More large-scale projects (10,000 tons per year) will emerge in major palm oil-producing regions. Centralized processing will reduce unit costs, while supporting biomass power plants or industrial parks to achieve integrated production, supply, and consumption.

2.High Value: Beyond fuel, high-value-added applications for pellets will be explored (such as processing into biochar for soil improvement or industrial adsorbents), increasing profit margins.

3.Intelligent: The introduction of PLC control systems (automatically adjusting drying temperature and pelletizing speed) and IoT monitoring (real-time monitoring of raw material inventory and equipment status) will reduce manual intervention and improve production efficiency.

4.Policy Dividends: Global carbon tariffs and renewable energy subsidies will continue to drive project development, especially in regions with high environmental protection requirements, leading to further growth in pellet demand.

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湿EFB图 颗粒图

The performance characteristics of EFB biomass pellets enable them to cover the full range of scenarios, from industrial heating to residential heating to biomass power generation. They can flexibly replace various fossil fuels, including coal, natural gas, and diesel, offering strong application compatibility.

1. Strong adaptability to industrial scenarios: As a boiler fuel in palm oil mills, cement plants, and food factories, they can directly replace coal or natural gas. Palm oil mills can use EFB to "power their waste" (processing their own EFB into pellets to power palm fruit steaming and oil refining). Food factories can also use EFB pellets, which are odorless and impurity-free, to avoid product contamination and meet food-grade production environment requirements. 

2. Highly Convenient for Civilian Use: As fuel for home heating and fireplaces, the pellets are standardized and cylindrical, allowing for unattended combustion via the fireplace's automatic loading mechanism (no frequent refilling required). They produce no black smoke or pungent odor, and indoor PM2.5 emissions are ≤50μg/m³ (PM2.5 from firewood combustion can reach over 1000μg/m³), improving the living environment and making them particularly suitable for residential use in high-altitude areas of Europe and Southeast Asia.

3. Compatible with Power Generation: As the core fuel for biomass power plants or as a blending fuel in coal-fired power plants (with a blending ratio of 10%-30%), the pellets offer a stable calorific value (fluctuation ≤5%), ensuring stable generator operation. Furthermore, their low ash content reduces boiler ash accumulation and lowers power plant operation and maintenance costs.

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绿色地球+原材料+颗粒图

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