1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 3T/Hour

3.TONY Brand 3 Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 480 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

The wet EFB pellet processing equipment uses wet EFB as raw material and processes them into pellet fuel through a series of processes, including crushing, drying, and pelletizing. During the processing, the raw material undergoes a series of crushing steps, pulverizing it into fine particles that meet the requirements of subsequent processing. Next, it undergoes drying to reduce the moisture content to a range suitable for pelletization. Finally, it enters the pelletizing stage, where the equipment extrudes and forms pellets.

2. Characteristics of wet EFB biomass pellet processing equipment

(1) The motor shaft and the gear shaft are directly connected, which provides stronger power transmission, greater torque resistance, higher stability and lower maintenance rate.

(2) The bearing chamber has been improved, the sealing method has been changed, and forged tempered wear-resistant materials are used to prevent dust from falling into the bearing chamber.

(3) The gearbox body is larger, the gears are larger, the output power is higher, and the power consumption is lower.

(4) The bearings use genuine heavy-duty Harbin shafts, which have longer bearing life and lower maintenance rate for the whole machine.

(5) The ring die adopts a vertical double-layer structure, with both upper and lower layers used, which improves utilization, reduces costs and increases efficiency.

(6) The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

(7) High efficiency and energy saving, automatic timed oil supply and lubrication ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(8) High-pressure filtration and clean and smooth independent frequency conversion device ensure the output of particles.  

3. Application scenarios of wet EFB biomass pellet processing equipment

(1)Biomass Energy Production

Pellet Fuel: EFB is processed into high-density pellets and used as a clean fuel for biomass boilers or power plants, replacing fossil fuels. For example, it can be used to power palm oil mills' own power plants or exported to regions with high energy demand.

Carbon Emission Reduction: This aligns with renewable energy policies and reduces greenhouse gas emissions, making it suitable for businesses that must meet environmental regulations.

(2) Agriculture and Soil Improvement

Organic Fertilizer: The pellets can be further processed into slow-release fertilizer or compost. Rich in potassium and phosphorus, they are suitable for soil improvement in plantations (such as oil palm and rubber trees).

Mulching Material: Crushed pellets are used to moisturize farmland, suppress weeds, and improve soil water retention.

(3) Industrial Raw Materials

Fiberboard/Composites: EFB pellets can be used as fiber reinforcement in the manufacture of medium-density fiberboard (MDF) or bio-based plastics for use in the furniture and packaging industries.

Papermaking Raw Material: After processing, they can replace some wood pulp, reducing papermaking costs and making them suitable for the production of environmentally friendly paper products.

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TONY Brand 3 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 3 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 3 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw,Effective Hammer Mill-TFD75*100-90kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish  palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:3 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-90kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:3 Ton/Hour.

C.TONY use 1 set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-3.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Palm oil pellets are highly oily and composed of cellulose and hemicellulose lignin. They contain carbon, hydrogen, nitrogen, sulfur, oxygen, and other elements, and have a water content of approximately 65%. These physical properties make palm oil extremely valuable, but also make it difficult to exploit and utilize.

Utilization of Palm Oil Fruit Bunches

Traditionally, the utilization of palm oil fruit bunches (EFBs) has been low, with several methods typically used:

1. Incineration. The ash from the EFBs can be recycled as fertilizer in plantations, but large-scale incineration is no longer permitted.

2. Returning them to the fields as mulch not only reduces greenhouse gas emissions but also reduces the need for artificial fertilizers by increasing the carbon sequestration rate of soil organic matter.

3. Some EFBs are sent to landfills.

Due to the limitations of traditional methods for utilizing EFBs, a significant amount of palm biomass energy is wasted. Now, with innovations in palm oil fruit bunch conversion technology, palm biomass can be successfully converted into pellet fuel for use in co-firing systems and biomass boilers to generate steam and electricity.

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湿EFB图 颗粒图

The production of pellet fuel from empty EFB can reduce waste disposal costs and provide an additional source of income for production companies. In addition, due to its relatively low fuel cost, long-term use can save energy for enterprises. By drying and compressing the empty fruit bunches, the density and combustion efficiency of the fuel are improved. This pellet fuel can be used in specialized biomass boilers to achieve efficient energy conversion. Biomass pellet fuel is considered green coal and a new type of clean energy. They are made from empty EFB, a material rich in vascular bundles in the parenchyma, with high elasticity and very low density. Processing it into pellets can effectively utilize these waste materials and reduce environmental pollution

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绿色地球+原材料+颗粒图

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公司介绍图