1.标题

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 18 T/Hour

3.TONY Brand 18 Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW(根据实际的颗粒机型号写),Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2500 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

图片

1. The working principle of wet EFB biomass pellet processing equipment

The principles of EFB biomass pellet processing equipment always revolve around the two core elements of "adapting to raw material characteristics" and "improving pellet quality":

(1) For EFB "high moisture", hot air/drum drying is used to achieve precise dehumidification;

(2) For "coarse fiber", hammer coarse crushing + blade fine crushing is used to achieve uniform particle size;

(3) For "forming needs", ring die extrusion friction heat is used to activate the natural bonding properties of lignin, without the need for artificial additives;

The entire process is through impurity removal, cooling, and screening to ensure equipment safety and the density, hardness, and stability of the finished pellets.

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Multifunctional design: EFB pellet processing equipment may have a multifunctional design, which can not only press EFB, but also press wood chips, bamboo, and straw.

(2) Energy saving and environmental protection: EFB pellet processing equipment may use energy-saving materials and energy-saving technologies, which reduces the operating cost of the equipment and reduces the impact on the environment, achieving the goal of green production.

(3) Easy to operate and maintain: EFB pellet processing equipment may be simple and easy to operate, and even non-professionals can quickly get started. At the same time, the equipment is also easy to maintain, reducing maintenance costs and downtime.

(4) Strong adaptability: EFB pellet processing equipment may be highly adaptable, whether it is different types of raw materials or different specifications of feed pellets, the equipment can easily cope with

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Industrial sector: as a boiler fuel in palm oil mills, cement plants, and food factories, replacing coal or natural gas (palm oil mills can "use waste to feed the factory" and use EFB pellets to produce their own heat, reducing energy costs);

(2) Civilian sector: as a fuel for home heating and fireplaces, with strong demand in Southeast Asia, Europe, and other regions;

(3) Power generation sector: used as a fuel for biomass power plants, mixed with coal (combustion ratio 10%-30%), reducing carbon emissions from power generation.

2.图片

TONY Brand 18 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 18 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

图片

3.图片

图片

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 18 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Palm Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper- TPC1300-600-132kw, Effective Hammer Mill-TFD75*132-132kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

流程图

流程图

5.图片

图片

3D图

3D图

3D图

5.1图片

图片

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-132kw with 6 flying blades type*2 sets

C.Capacity:20-30 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

图片

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:16-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*4 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

图片

3.Palm Dust Storage Process:

A. This process is mainly used to storage the palm dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and palm dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the palm dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the palm dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent palm dust blocked.

5.4图片

图片

4.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:18 Ton/Hour.

C.TONY use 2 sets of 2.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

图片

5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw*6 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.6图片

图片

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:18 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.7图片

图片

7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:18 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

图片

7.图片

图片

Raw material basis for EFB biomass pellet processing projects

1. Stable Source and Low Cost: EFB is a core waste product of palm oil processing. Every ton of palm fruit processed produces approximately 0.2-0.25 tons of fresh EFB (60%-75% moisture). The raw material supply is extremely abundant.

2. Procurement Method: Primarily purchased from palm oil mills. In many cases, to avoid contamination from EFB stockpiles, mills will provide EFB for free or at a low price. Mills only cover transportation costs, with a recommended transportation radius of ≤30 kilometers to control costs.

3. Raw Material Characteristics: Contains cellulose (40%-45%), hemicellulose (25%-30%), and lignin (15%-20%). Lignin acts as a natural binder, eliminating the need for artificial binders in pelleting, reducing processing costs.

8.图片

The performance characteristics of EFB biomass pellets enable them to cover the full range of scenarios, from industrial heating to residential heating to biomass power generation. They can flexibly replace various fossil fuels, including coal, natural gas, and diesel, offering strong application compatibility.

1. Strong adaptability to industrial scenarios: As a boiler fuel in palm oil mills, cement plants, and food factories, they can directly replace coal or natural gas. Palm oil mills can use EFB to "power their waste" (processing their own EFB into pellets to power palm fruit steaming and oil refining). Food factories can also use EFB pellets, which are odorless and impurity-free, to avoid product contamination and meet food-grade production environment requirements. 

2. Highly Convenient for Civilian Use: As fuel for home heating and fireplaces, the pellets are standardized and cylindrical, allowing for unattended combustion via the fireplace's automatic loading mechanism (no frequent refilling required). They produce no black smoke or pungent odor, and indoor PM2.5 emissions are ≤50μg/m³ (PM2.5 from firewood combustion can reach over 1000μg/m³), improving the living environment and making them particularly suitable for residential use in high-altitude areas of Europe and Southeast Asia.

3. Compatible with Power Generation: As the core fuel for biomass power plants or as a blending fuel in coal-fired power plants (with a blending ratio of 10%-30%), the pellets offer a stable calorific value (fluctuation ≤5%), ensuring stable generator operation. Furthermore, their low ash content reduces boiler ash accumulation and lowers power plant operation and maintenance costs.

9.图片

图片

10.图片

图片

11.图片

图片