1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 6-7.5 T/Hour

3.TONY Brand  6-7.5 Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

The core of palm kernel processing equipment lies in its "pre-treatment - molding - cooling - packaging" process, which transforms raw materials such as palm shells and fibers into standardized pellets.  The key principles revolve around adapting to the characteristics of the raw materials and ensuring pellet stability. During the pre-treatment stage, a crusher is used to grind the raw materials to 4-14mm, and a dryer then adjusts the moisture content to 10-15%, preparing the material for molding.

Molding is the core process. A vertical ring die pelletizer uses high pressure between the rollers and the ring die to extrude the material through the die holes.  The natural lignin in the palm material acts as a binder. After extrusion, the pellets are cut by a cutter into 2-5cm lengths. In the cooling stage, a counter-current cooler reduces the temperature of the hot pellets (70-90°C) to room temperature, while simultaneously reducing moisture content to below 10% to prevent clumping and mold growth. Finally, an automatic weighing and packaging machine completes the process.

2. Characteristics of wet EFB biomass pellet processing equipment

Palm kernel processing equipment has distinct characteristics, being well-suited to the properties of palm kernel raw materials and highly efficient. Firstly, it offers strong adaptability to raw material processing.  To address the hard shell and long fibers of palm kernels, the equipment uses a crusher to grind the raw material to 4-14mm, and then a dryer adjusts the moisture content to 10-15%, meeting the requirements for pelletizing. Secondly, it features high functional integration, often incorporating a "pre-treatment - pelletizing - cooling - packaging" system.  The ring die pelletizer performs high-pressure pelletizing, and the cooling and packaging equipment seamlessly follows, simplifying the process and improving efficiency. Thirdly, it is environmentally friendly and durable. It relies primarily on the natural lignin binding in the raw material, reducing the need for additives; key components such as bearing steel and ring dies are highly wear-resistant, lowering maintenance costs and ensuring stable operation.

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: including factories in industries such as food processing, textiles, chemicals, and building materials that require stable heat supply. The production processes of these enterprises (such as food drying, textile printing and dyeing heating, building materials maintenance, etc.) require continuous consumption of heat energy. Although the calorific value of wet EFB pellets (14-18MJ/kg) is lower than that of coal, its carbon emissions are only one-tenth of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which meets the requirements of environmental protection policies. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.

(2) Biomass energy-related places: including small and medium-sized biomass power plants, biomass heating stations, etc. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Wet EFB processing equipment can process the purchased wet EFB raw materials into pellets. Some equipment is also equipped with a pre-drying device, which can reduce the moisture content of the raw materials to 10%-30%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and township centralized heating) can directly use wet EFB pellets as a heat source to provide clean heating for surrounding users.

2.图片

TONY Brand 6-7.5 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 6-7.5 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图长宽

三维图高

5.1图片

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:8-10Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:6-7.5 Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7.5 Ton/Hour. 

C.TONY  brand double  packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Project Core Positioning: Turning Palm Waste into Value

This project focuses on the resource utilization of waste generated from palm oil plantations and processing facilities.  It utilizes palm shells, palm fibers, and palm kernel residue—byproducts of palm oil processing—as raw materials.  Through specialized equipment, these materials are processed into high-density biomass pellets, which can be used as fuel for industrial boilers, biomass power plants, and commercial heating systems. This creates a green economic model of "local resource utilization → nearby product supply → waste recycling."

The core value lies in addressing three key pain points:

Environmental Pain Point: Palm waste accumulation can easily lead to pest and disease outbreaks, soil and water pollution, and high disposal costs (a palm oil mill in Indonesia spends over one million US dollars annually on landfill fees).

Energy Pain Point: There is an urgent need in the industrial sector to transition from coal to clean energy. Palm biomass pellets have a calorific value of 18-20 MJ/kg (close to lignite) and an ash content of only 3-5%, making them suitable for existing combustion equipment.

Economic Pain Point: The cost of purchasing palm waste is low (200-300 RMB/ton), while the processed pellets can be sold for 800-1200 RMB/ton, offering significant profit potential.

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湿EFB图 颗粒图

Raw Material Characteristics: Stable Supply, Low Cost, and Environmentally Friendly

Palm pellets are made from palm processing waste (palm shells, palm fibers, palm trunk chips, etc.). This type of raw material has inherent advantages:

Stable and abundant supply: Global annual palm oil production exceeds 70 million tons, generating over 200 million tons of waste such as palm shells and fibers.  In palm oil production regions, such as Southeast Asia and southern China, these materials can be collected locally, avoiding the need for additional farmland and preventing competition with food crops.

Cost-effective: As industrial waste, the cost of palm-based raw materials is much lower than that of corn cobs or wood chips.  In some regions, subsidies for solid waste treatment can further reduce raw material costs.

Outstanding environmental benefits: Converting waste that would otherwise decompose and produce methane (a potent greenhouse gas) into a usable resource reduces solid waste pollution, achieving "waste-to-resource" transformation, and aligns with the principles of a circular economy.

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绿色地球+原材料+颗粒图

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公司介绍图