1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 6-7 T/Hour

3.TONY Brand  6-7 Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

Pelletizing is the key step in converting EFB into pellets. The core equipment is a ring-type pellet machine (suitable for crude fiber materials). The principle is "extrusion friction heat + lignin softening and bonding." EFB has a high lignin content and does not require the addition of artificial binders. It can be formed by extrusion friction heat. The ring-type structure has a high pellet density (1.1-1.3g/cm³), which is suitable for crude fiber materials.

2. Characteristics of wet EFB biomass pellet processing equipment

(1) High adaptability: Compatible with EFB with different moisture and impurity content. The equipment can process EFB raw materials with a moisture content of 45%-75% and an impurity content of ≤10% (ordinary biomass equipment can only process raw materials with a moisture content of ≤60% and an impurity content of ≤5%). 

(2) Continuous operation: Reduce downtime and increase production capacity. Key equipment (such as drum dryers and ring die pelletizers) adopt a continuous feeding + automatic discharge design with no intermittent time, and the daily operation time can reach 16-20 hours (ordinary intermittent equipment runs 8-12 hours a day). Wearing parts (such as hammers, blades, and ring dies) are easy to replace and are equipped with a quick disassembly and assembly structure (for example, the ring die adopts hydraulic clamping, and the replacement time is shortened from the normal 2 hours to 30 minutes), reducing downtime and maintenance time.

(3) Low energy consumption: Adapt to the fuel characteristics of EFB itself to reduce costs. The hot air furnace in the drying process can directly use EFB. Crushed or substandard pellets can be used as fuel (no need to purchase coal or natural gas).

The pellet mill uses a variable frequency motor that automatically adjusts speed based on material moisture and particle size, eliminating idling energy consumption (saving 15%-20% compared to conventional fixed frequency motors).

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Palm oil production requires a large amount of steam (for palm fruit cooking and oil extraction), which traditionally relies on coal-fired or natural gas boilers. EFB is a direct waste product of palm oil processing and can be directly used as boiler fuel after being processed into pellets.

(2) Food factories (baking, beverage production) and textile factories (printing and dyeing heating, drying) require clean heating (to avoid fuel impurities affecting product quality). EFB pellets burn without odor and heavy metal pollution, meeting food-grade production environment requirements.

(4) Pellet fireplaces are used as auxiliary heating equipment. EFB pellets are preferred due to their low cost and easy storage.

(5) Some power plants use EFB pellets as their main fuel and build supporting pellet processing bases to achieve an integrated "raw material - processing - power generation" system. 

(6) EFB pellets can provide a stable heat source for greenhouses through small hot air furnaces.

(7) The ash after burning EFB pellets (about 2%-3% of the pellet weight) is rich in minerals such as potassium, calcium, and magnesium, and is free of heavy metal pollution. It can be used as an additive for organic fertilizers or directly used for soil improvement in palm plantations and farmland.

(8) EFB biomass pellets can be used as emergency energy reserves for temporary heating after power outages and for small generator power generation due to their easy storage and low transportation costs.

2.图片

TONY Brand 6-7 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图长宽

三维图高

5.1图片

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:8-10 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:6-7 Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

The EFB Biomass Pellet Processing Project's Technical Foundation: Mature Processes and Standardized Equipment

The "EFB Pellet Processing Technology" employed in this project has undergone over a decade of iteration, resulting in a clear process path and standardized equipment, eliminating the need for complex technical research and development.

1. Core Process: Pretreatment (crushing and impurity removal) → Drying (hot air/drum drying, moisture reduction to 10%-15%) → Crushing (2-5mm particle size) → Pelletizing (ring die pelletizer, density 1.1-1.3g/cm³) → Cooling (countercurrent cooling to ≤30°C) → Screening and Packaging;

2. Equipment Maturity: Mainstream equipment (such as ring die pelletizers and drum dryers) is manufactured by professional manufacturers (such as China's TONY), allowing for flexible configuration based on production capacity requirements. The equipment has a low failure rate (average monthly downtime ≤4 hours) and minimal operational and maintenance challenges.

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湿EFB图 颗粒图

1. Combustion Performance

Easy to Ignite: Biomass pellet fuel ignites better than coal, making it easy to ignite, significantly reducing the time it takes to start a fire.

Sustained Combustion: Biomass pellet fuel maintains a stable combustion state during combustion, lasting 8-10 times longer than soft bulk materials.

2. High Efficiency and Energy Saving

Compared to coal, biomass pellet fuel can effectively save over 30% of energy when used. It can be used in both home heating and large boilers, ensuring high thermal energy levels and ensuring complete combustion without wasting fuel.

3. Cleanliness and Hygiene

Biomass pellet fuel is clean and hygienic, easy to load, and reduces labor intensity, significantly improving the working environment and reducing labor costs for businesses.

4. Recyclable Ash

The ash from burning biomass pellet fuel is a high-quality organic potash fertilizer that can be recycled profitably.

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绿色地球+原材料+颗粒图

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公司介绍图