1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 6-7 T/Hour

3.TONY Brand  6-7 Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

The core molding process uses the pelletizer's roller extrusion to force the crushed EFB material into the ring die hole of the mold. The high temperature in the mold (60-90℃ generated by extrusion friction) softens the lignin (acting as a natural adhesive, without the need for additional adhesives), and finally extrudes it into cylindrical pellets (usually 6-8mm in diameter and 10-30mm in length).

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Drying equipment: high heat exchange efficiency, anti-sticking, flexible adjustment of material residence time according to EFB humidity to ensure drying uniformity

(2) Crushing equipment: high speed, strong shearing, suitable for coarse fibers, can repeatedly impact EFB coarse fibers to avoid the problem of "unbreakable and entangled hammer pieces"

(3) Pelletizing equipment: wear-resistant ring die + high extrusion strength to activate lignin. The ring die uses double-layer wear-resistant alloy steel to withstand the intense friction of EFB coarse fibers. The diameter of the pressure roller is increased to avoid local overload and cracking of the ring die

(4) Cooling equipment: countercurrent heat exchange + multi-layer screen bed, fast and stable quality

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Palm oil production requires a large amount of steam (for palm fruit cooking and oil extraction), which traditionally relies on coal-fired or natural gas boilers. EFB is a direct waste product of palm oil processing and can be directly used as boiler fuel after being processed into pellets.

(2) Food factories (baking, beverage production) and textile factories (printing and dyeing heating, drying) require clean heating (to avoid fuel impurities affecting product quality). EFB pellets burn without odor and heavy metal pollution, meeting food-grade production environment requirements.

(4) Pellet fireplaces are used as auxiliary heating equipment. EFB pellets are preferred due to their low cost and easy storage.

(5) Some power plants use EFB pellets as their main fuel and build supporting pellet processing bases to achieve an integrated "raw material - processing - power generation" system. 

(6) EFB pellets can provide a stable heat source for greenhouses through small hot air furnaces.

(7) The ash after burning EFB pellets (about 2%-3% of the pellet weight) is rich in minerals such as potassium, calcium, and magnesium, and is free of heavy metal pollution. It can be used as an additive for organic fertilizers or directly used for soil improvement in palm plantations and farmland.

(8) EFB biomass pellets can be used as emergency energy reserves for temporary heating after power outages and for small generator power generation due to their easy storage and low transportation costs.

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TONY Brand 6-7 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper -TPC1000 - 90kw, Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1000-90kw with 6 flying blades type*1 set

C.Capacity:7-10 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:8-10 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:6-7 Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Palm fruit bunches are made into pellets

Why are palm fruit bunches made into pellets? Can't we put palm biomass directly into boilers or power plants? The reasons are as follows:

1. In general, after the conversion of palm fruit biomass into particles, its energy content will increase.

2.The caloric value of 4,200-4,900 kg cal/kg 28 palm pellet fuel or briquette can be used to replace coal to relieve energy pressure and environmental pressure.

3. Palm pellets are sustainable and renewable, can be produced on a large scale and are very friendly to the environment.

4.The palm particles are dense and clean, easy to transport and store, and the particles produce little smoke when burning.

The main reason for using palm nut bunches ‌ is that palm nut bunches (EFB) are a waste material which has great potential for being recycled and burned as boiler fuel ‌1. Palm fiber is produced from oil palm empty fruit cluster (EFB), which is generally considered to be a waste product after the processing and refining of palm fresh fruit cluster (FFB). Palm fiber itself is 100% natural product, no harm, can be naturally decomposed, will not damage the environment ‌.

Palm pellet production

Various palm pellets can be made according to the different requirements of consumers. When investing in the production of palm pellets, you can refer to the following advice from mature palm pellet plants:

1.A comprehensive understanding of the palm pellet production line is necessary.

2.Palm pellet production procedures should meet the requirements of the target market.

3.The raw materials should be sufficient to ensure the continuity of particle production.

4.The quality of raw materials to be guaranteed. The ideal moisture content of raw materials is 15%, and when it exceeds 15%, raw materials should be dried to control moisture.

5.The location of the palm pellet factory should be easy to transport raw materials.

6.Feasible research is required beforehand.

湿EFB图 颗粒图

1.Environmental characteristics

(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and the CO₂ emission is zero (because plants absorb CO₂ during their growth).

(2)Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer.

2.Economic benefits

(1)Wide range of raw materials: Palm empty fruit bunches are the remaining parts after the oil palm fruit is harvested, mainly including the palm fruit stalks and shells. These empty fruit bunches are produced during the palm oil production process, and can produce millions of tons each year. The pellet production cost is lower than traditional fossil fuels.

(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs.

3. Wide range of application scenarios

(1) Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.

(2)Civil heating and living energy: Bamboo pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3)Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.aste resource utilization.

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绿色地球+原材料+颗粒图

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公司认证图