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原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The core principle of bamboo pellet processing equipment (such as a pellet mill) is to convert biomass raw materials into high-density pellet fuel through mechanical compression. The basic process involves three steps: raw material pretreatment (crushing, pulverizing, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. Raw materials enter the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed lengths by a cutter.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1)Strong adaptability to raw materials, compatible with a variety of biomass raw materials

Wide processing capacity: Processable raw materials include wood (logs, wood chips, sawdust), crops (straw, rice husks, corn cobs, sugarcane), herbaceous plants (reeds, pasture, bamboo), etc. By adjusting the crushing and pulverization parameters, it can adapt to raw materials with different hardness and fiber content (for example, hardwood requires stronger crushing capacity, and straw requires controlled pulverization particle size to prevent agglomeration).

Clear raw material pretreatment requirements: The moisture content of the raw material must be controlled at 10%-15% (too high a moisture content can easily cause adhesion and mold clogging, while too low a moisture content can lead to insufficient particle strength), and the particle size is usually required to be 4-14mm. Therefore, the equipment system usually integrates drying and screening modules to ensure that the raw materials meet the standards.

(2)Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → pulverizing equipment (fine powder) → drying equipment (humidity control) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (sorting) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, some auxiliary equipment can be omitted in a small production line).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food factories, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

1. Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plants' stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

2. Agriculture and Animal Husbandry:

Some processing equipment can produce pellets for livestock bedding (such as straw pellets) or raw material pellets for organic fertilizer production. These equipment can be adapted to different agricultural needs through process adjustments.

3. Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion systems. The equipment's refined production capabilities directly impact the user experience of these pellets.

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TONY Brand 40-50Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 40-50Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 40-50 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1600-1000-315KW, Effective Hammer Mill-TFD120*200-355KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*28m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

5.1图片

TPC1900-1000-315KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 40 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1600-1000-315Kw with 6 flying blades type*3 sets

C.Capacity:40-50Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:40-50 Ton/Hour. 

C.TONY brand effective hammer mill TFD120*200-355kw*4 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

大型液压料仓

3.Bamboo Dust Storage Process:

A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the ttorage bin to prevent bamboo dust blocked.

5.4图片

烘干机

带锯末图

4.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:40-50 Ton/Hour.

C.TONY use 4 sets of 3.2*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:40-50Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*10 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.6图片

镀锌冷却仓加颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:40-50 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:40-50Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

1. Excellent environmental performance and low carbon emissions

Carbon neutrality: Bamboo pellet fuel is derived from bamboo processing waste (such as bamboo chips and bamboo strips) and is a biomass energy source. The carbon dioxide absorbed during plant growth is roughly balanced by the carbon dioxide released during combustion, making it a "carbon neutral" energy source and significantly reducing its contribution to the greenhouse effect.

Low pollutant emissions: Compared with coal, the content of pollutants such as sulfur dioxide and nitrogen oxides produced by bamboo pellet combustion is extremely low (usually far below environmental standards), and the dust emission is also low, effectively reducing air pollution and meeting increasingly stringent environmental regulations.

2. Wide sources of raw materials and controllable costs

(1) Abundant raw materials: The main raw materials are scraps, bamboo chips, bamboo strips, and brushed materials generated during bamboo processing. These materials are obtained and stable in bamboo chopstick factories, furniture factories, and bamboo board factories. They can even be "turned into treasure" to reduce the impact of landfill or incineration on the environment.

(2) Cost advantage: The raw materials are mostly industrial waste, and the procurement cost is relatively low. In addition, some regions provide subsidies for biomass energy projects, further reducing production and use costs. Compared with other energy sources such as natural gas and fuel oil, biomass energy has economic benefits.

3. High combustion efficiency and high energy utilization efficiency

(1) High density: Bamboo pellets are compressed and molded, and their density is significantly higher than that of logs or sawdust (usually 1.1-1.3 tons/cubic meter). They are not easy to loosen during combustion, the combustion state is stable, and the flame lasts. High thermal efficiency (usually more than 85%, while bulk firewood is only 40%-50%).

(2) Stable combustion: The pellets are regular in shape and uniform in size, which is convenient for automated feeding and combustion control. They can be precisely adjusted with the matching pellet stove to reduce energy waste and are suitable for applications that require a stable heat source.

4. Convenient storage and transportation

Small volume: The volume of compressed pellets is only 1/5-1/8 of the original sawdust, which significantly saves storage space. They can be stored in bags or in bulk, without the need for special storage facilities, and are suitable for various environments such as homes and businesses. Low transportation cost: High density makes the transportation energy per unit volume higher, thereby improving transportation efficiency and reducing transportation costs. In addition, pellets are moisture-proof (some products are treated to prevent moisture), which can minimize losses during transportation.

5. Diverse application scenarios

(1) Civilian use: It can be used for home heating and cooking (for example, using pellet fireplaces and pellet stoves). It is easy to operate and clean, and can replace traditional coal and firewood to improve the indoor environment.

(2) Industrial application: It can be used as boiler fuel to provide steam or hot water for factories, hotels and hospitals. In the agricultural field, it can be used for greenhouse heating and drying agricultural products (such as grains and medicinal materials).

(3) Power generation: Biomass power plants can be used as fuel, mixed with coal or burned alone to generate electricity, contributing to the transformation of the energy structure.

8.图片

湿竹子图 颗粒图

The core value of bamboo biomass pellets lies in their excellent energy supply. Their energy characteristics are reflected in the following aspects:

1. High calorific value and high combustion efficiency

Bamboo fibers have a high density (especially mature bamboo species such as moso bamboo and nanmu bamboo). After compression into pellets, the bulk density can reach 1.1-1.3g/cm³. The low calorific value is generally 18-20MJ/kg (approximately 4300-4800 kcal/kg), approaching that of medium-grade bituminous coal (approximately 20-25MJ/kg) and far exceeding straw pellets (14-16MJ/kg) and wood chip pellets (16-18MJ/kg). The pellets also have a dense structure, allowing for good air circulation during combustion, resulting in a heat conversion rate exceeding 85% and no noticeable black smoke. This avoids the problem of "strong fire but low thermal efficiency" associated with burning loose bamboo. 

2. Low combustion residue and high ash utilization rate. 

Bamboo has an extremely low ash content (typically only 0.5%-1.5%), far lower than coal (10%-30%) and straw (5%-8%). The resulting ash is small and rich in potassium, silicon, and other elements. It can be directly used as potash fertilizer for farmland or landscaping fertilizer, achieving a "energy-residue-agriculture" cycle and reducing solid waste disposal costs.

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绿色地球+原材料+颗粒图

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公司展会图