1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 210 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer: 

三维图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The vertical ring die pellet machine is a key equipment for pressing bamboo into pellet fuel. Its working principle is as follows:   

(1) The dried bamboo powder is evenly transported to the "extrusion chamber" between the ring die and the pressing roller through the spiral feeder; 

(2) The motor drives the ring die to rotate at high speed (15-30r/min) through the reducer. The friction between the ring die and the pressing roller drives the pressing roller to rotate. At the same time, the hydraulic system applies pressure to the pressing roller, so that the bamboo powder in the extrusion chamber is subjected to a huge extrusion force; 

(3) The bamboo powder is forced into the forming hole of the ring die under high pressure. The bamboo powder in the forming hole generates high temperature (80-120℃, no additional heating is required, which is "friction heat") due to extrusion. The hemicellulose (one of the main components of bamboo) in the bamboo fiber will soften slightly and act as a "binder", so that the bamboo powder is solidified and formed in the forming hole; 

(4) The formed columnar particles are squeezed out from the outside of the ring die and cut into particles 3-5 times the hole diameter by the cutter (installed on the outside of the ring die, which can adjust the particle length). Finally, they are passed through a cooler (air cooling/ The pellets are cooled by water (to prevent moisture from returning to room temperature), and then pass through a screening machine to remove the fine particles. The qualified pellets enter the finished product warehouse.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Pretreatment equipment: strong and adaptable, anti-clogging, easy to maintain

Pretreatment equipment (chippers, crushers) is the first step in "breaking the physical properties of bamboo". Its features are "wear resistance, particle size control, and anti-entanglement" to avoid subsequent equipment blocking or overload.

(2) Drying equipment: efficient dehydration, temperature control and anti-coking

The moisture content of wet bamboo is as high as 40%-60%. The drying equipment needs to balance between "rapid dehydration" and "avoiding bamboo powder coking". Its features are "sufficient heat exchange, precise temperature control, and clean exhaust gas".

(3) Molding equipment (ring die pellet machine): high pressure and wear resistance, self-adhesive molding

Molding is the core link. The ring die pellet machine is the best equipment for high-fiber bamboo. Its features are designed around "high-pressure extrusion, wear resistance and damage resistance, and self-adhesiveness without adding glue". 

(4) Auxiliary equipment: ensuring continuous production, controlling quality, and reducing losses. Auxiliary equipment (transportation, cooling, and control systems) are key to "connecting various modules and stabilizing production." Their features include "anti-blocking, temperature control, and intelligence."

3. Application scenarios of wet bamboo biomass pellet processing equipment

(1) Biomass pellet fuel production

Wet bamboo pellet processing equipment can crush bamboo into biomass pellets, which can be used as renewable energy for boiler combustion, power generation or heating. These pellets have the characteristics of high calorific value and low emissions, and are widely used in industrial energy substitution and rural clean energy promotion.

(2) Organic fertilizer and biofertilizer manufacturing

In bio-organic fertilizer plants, wet bamboo pellet processing equipment can be used to process wet materials such as bamboo chips, humus, and mushroom residues, crush them and make them into organic fertilizer base materials, thereby improving the uniformity and fermentation efficiency of fertilizers.

(3) Resource processing of landscaping waste

Waste such as bamboo branches and leaves generated by urban garden pruning can be centrally processed through wet bamboo pellet equipment to achieve waste reduction and resource recycling.

(4) Deep processing of bamboo charcoal and bamboo fiber

After being crushed into fine powder, bamboo can also be used as a precursor material for bamboo charcoal and bamboo fiber products, and used to produce high-end environmentally friendly materials. It has a wide range of applications in building materials, textiles, agriculture and other fields.

2.图片

TONY Brand 0.8-1.2 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 0.8-1.2Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Multifuctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine TYJ450-Ⅱ-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPQ216-55KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 20 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand wood chipper TPQ216-55kw with 2 flying blades type*1 set

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

多功能粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:1-1.5 Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37kw*1set

Main Parts: 

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:1-1.5 Ton/Hour.

C.TONY use 1 set of 1.2*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

 5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

To ensure the sustainability of wet bamboo biomass pellet projects, a system must be built from four core dimensions: resource recycling, environmental friendliness, economic feasibility, and social adaptability. This system covers the entire lifecycle of "raw materials - production - product - waste," while balancing short-term benefits with long-term development.

1. Raw material side: Build a "sustainable bamboo resource supply chain" to avoid ecological damage.

Raw materials are the foundation of the project. The continuous supply of wet bamboo must balance "resource renewability" and "ecological protection" to avoid environmental problems caused by verharvesting.

2. Production side: Reduce energy consumption and pollution to achieve "clean processing."

Processing wet bamboo (typically with a moisture content of 30%-50%) requires additional water treatment, which can result in high energy consumption and wastewater/dust pollution. Therefore, "low-carbon production" is necessary through technological optimization and equipment upgrades. 

3. Product: Expand highly adaptable application scenarios to ensure market sustainability.

Market demand for biomass pellets is key to the project's long-term viability. This project must leverage the characteristics of wet bamboo pellets (calorific value approximately 4000-4500 kcal/kg, similar to wood pellets, and sulfur-free combustion) and target sectors with policy support and stable demand.

4. Operational: Strengthen cost control and policy alignment to enhance economic resilience.

The project's sustainability must be based on profitability. Refined operations must be implemented to reduce costs and fully leverage policy dividends to enhance risk resilience.

5. Social: Integrate with local development to foster a symbiotic "project-community" relationship.

The project's long-term operation requires local support. It must achieve synergistic development with the community by driving employment and supporting rural revitalization.

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湿竹子图 颗粒图

1. High Calorific Value: Bamboo biomass pellets have a high calorific value of over 5,000 kcal/kg, making them a highly efficient energy source.

2. Environmentally Friendly: Bamboo biomass pellets produce low smoke emissions during combustion, making them a cleaner fuel. Compared to traditional fossil fuels like coal, bamboo biomass pellets have a lower environmental impact.

3. Renewable: Bamboo is a fast-growing and widespread plant, capable of growing over one meter per day. This rapid growth makes it a sustainable resource, contributing to ecological balance and environmental protection.

4. Versatile Applications: Bamboo biomass pellets can be used not only as fuel but also in other applications, such as fertilizer. Their wide range of applications can help reduce energy costs in industrial production while also increasing crop yield and quality.

5. Easy to Store and Transport: After being pressed and formed by a biomass pellet machine, the pellets have a high specific gravity, are compact, and are resistant to combustion, making them easy to store and transport. The volume of the pellets is 1/30-40 of the volume of the raw material, and their specific gravity is 10-15 times that of the raw material. 

6. Economic benefits: Processing bamboo into biomass pellets can effectively utilize the bamboo parts that may have been discarded, thereby saving costs and improving economic benefits. In addition, the market demand for bamboo biomass pellets is increasing, providing an additional source of income.

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绿色地球+原材料+颗粒图

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客户参观图