3-4TPH_Wet Bamboo Pellet Line_Biomass Pellet Plant

1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 3-4T/Hour

3.TONY Brand 3-4Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-110kwPellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 500 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The processing of wet bamboo biomass pellets requires the collaboration of multiple links such as crushing, drying, and molding. The working principle of its core equipment revolves around material pretreatment and energy conversion. As a key front-end equipment, the bamboo crusher achieves raw material refinement through high-speed impact and screening mechanisms, laying the foundation for subsequent pellet molding. The crushed wet bamboo chips need to be dried to reduce the moisture to 10-15%, and then passed through the bamboo ring die pellet machine for high-pressure molding.

2. Characteristics of wet bamboo biomass pellet processing equipment

Functional characteristics and application advantages of key equipment

(1) Multifunctionality of bamboo crusher: In addition to bamboo, it can also process a variety of biomass raw materials such as cotton stalks, branches, corn stalks, etc. The processed products are widely used in power generation, papermaking, wood-based panels and other industries, realizing resource recycling.

(2) Energy-saving and environmentally friendly design: crushers, dryers, and pelletizers can use energy-saving motors and closed operation modes to reduce dust emissions and energy consumption; the drying process can use processing waste as a heat source to reduce operating costs.

(3) Automation and safety: The equipment is usually equipped with an automatic feeding device and an overload protection system, which is easy to operate and has low maintenance costs, making it suitable for large-scale production scenarios.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Wet bamboo is essentially forestry waste (or primary processing raw material). The core function of its processing equipment is to "convert loose, high-moisture biomass into a dense, easily usable form." Therefore, it can be extended to the processing of similar agricultural/forestry resources, including:

(1) Agricultural planting: auxiliary production of organic fertilizers. Applicable scenarios: pre-composting treatment of bamboo biomass in ecological farms and organic fertilizer plants.

(2) Forestry ecology: reduction and reuse of bamboo forest waste. Applicable scenarios: treatment of waste from natural bamboo forest protection areas and artificial bamboo forests (such as bamboo branches pruned every winter and withered bamboo stalks).

With the development of biomass material technology, wet bamboo processing equipment can also serve some niche but high-value fields:

(3) Biomass molded fuel derivatives: barbecue charcoal, fireplace charcoal. Applicable scenarios: production of clean barbecue charcoal in outdoor product factories and charcoal product factories. The "extrusion molding" function of bamboo processing equipment is the key to ensuring that the carbonized charcoal blocks are not easy to break.

(4) Environmental Management: Volume Reduction of High-Moisture Biomass Waste

Applicable Scenario: Biomass waste treatment in bamboo processing industrial concentration areas (such as wet bamboo chips and bamboo skin waste from bamboo product factories).

2.图片

TONY Brand 3-4 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 3-4 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 3-4 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ551-Ⅲ-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

How to use the TONY pellet production line to make pellets from wet bamboo?

The process mainly includes the following steps and equipment:

1. Use TONY wood chipper to cut wet bamboo with a diameter of less than 20 cm into bamboo chips 25 - 55 mm in length.

2. Use TONY effective hammer mill to crush the 25-55 mm bamboo chips into 8-14 mm bamboo dust.

3. Use TONY rotary drum dryer to dry the bamboo dust with a 40% moisture content down to a moisture content of 10%-15%.

4. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

5. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

6. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Wood Chipper	TPQ216	1	TONY
2	Effective Hammer Mill	TFD75-100	1	TONY
3	Rotary Drum Dryer	THGD1.8*18	1	TONY
4	Pellet Machine	TYJ551-III-110	2	TONY
5	Galvanized Pellets Cooler	TCN-2.5	1	TONY
6	Semi-automatic Packing Machine	TBF-50	1	TONY
7	All Belt Conveyor	TSP Series	6	TONY
8	EL.Cabinets	TDD	7	TONY

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.

Wood Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Bamboo φ ≤20 cm Into25-55mm Bamboo Chips. 2.Model: TPQ216-55KW With 2 Baldes*1set 3.Capacity: 4-7 Ton/Hour.	1.To Crush 25-55mm Bamboo Chips Into 8-14mm Bamboo Dust. 2.Model: TFD75100-110KW1set 3.Capacity: 3-4 Ton/Hour/Set	1.To Dry The 40% Bamboo Dust Into 10-15% Bamboo Dust. 2.Model: THGD1.8181set 3.Capacity:3-4 Ton/Hour/Set	1.To Stroage Bamboo Dust Before Pellet Machine; Adjust The Speed Of Bamboo Dust Entering The Pellet Machine 2.Model: TLC-4*1set 3.Capacity:3-4 Ton/Hour/Set

Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Press Dry Bamboo Dust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-110KW*2 sets 3.Capacity:1.5-2 Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1 set 3.Capacity:3-4Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1 set 3.Capacity: 3-4Ton/Hour	1.To Transport Bamboo Chips,Bamboo Dust,Pellets. 2.Width: 50cm*6 sets 3.Capacity:Designed With The Whole Line

三维图

5.1图片

TPQ216-55KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 20 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand wood chipper TPQ216-55kw with 2 flying blades type*1 set

C.Capacity:4-7Ton/Hour.

Main Parts:

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:3-4 Ton/Hour.

C.TONY brand effective hammer mill TFD75*100-110kw*1set

Main Parts:

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust from 40% to 10-15%.

B.Capacity:3-4 Ton/Hour.

C.TONY use 1 set of 1.8*18m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2)TONY's Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ551-III-110kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3-4 Ton/Hour.

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags.

B.Capacity:3-4 Ton/Hour.

C.TONY brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图湿竹子+颗粒颗粒机

Purpose and Benefits of the Wet Bamboo Biomass Pellet Processing Project

1. Purpose: The pelletized fuel is a new bioenergy source that can replace firewood, coal, fuel oil, and liquefied petroleum gas. It is widely used in heating, household stoves, hot water boilers, industrial boilers, and biomass power plants.

2. Economic Benefits: In the long term, the market demand for biomass pellet fuel is high, and the project is expected to generate significant economic returns after completion and operation.

3. Environmental Benefits: Biomass pellets do not produce sulfides during combustion, only carbon dioxide and water, which is environmentally friendly and meets energy conservation and emission reduction requirements. Furthermore, using wet bamboo to process biomass pellets efficiently utilizes bamboo processing residues, reduces waste emissions, and promotes resource recycling and ecological protection.

8.图片

湿竹子图颗粒图

The environmentally friendly nature of bamboo biomass pellets is their core competitive advantage, as demonstrated by the following:

1. Carbon neutrality throughout the entire life cycle

Bamboo absorbs carbon dioxide through photosynthesis during its growth process and releases only an equivalent amount of CO₂ when burned, creating a "carbon cycle." This reduces carbon emissions by over 90% compared to coal (which emits 2.6 tons of CO₂ per ton burned). Furthermore, bamboo biomass pellets have extremely low sulfur (<0.05%) and nitrogen (<0.5%) contents, producing virtually no harmful gases like sulfur dioxide and nitrogen oxides when burned. This eliminates the need for additional desulfurization and denitrification equipment, reducing environmental investment.

2. Utilizing bamboo waste and reducing pollution

Bamboo tips, branches, and scraps generated after bamboo harvesting, as well as scraps from bamboo product processing, can easily rot and deteriorate, breeding mosquitoes, or generate black smoke pollution if left unused. Processing these into biomass pellets allows for "waste recycling," utilizing approximately 1.5-2 tons of bamboo waste per ton of pellets, achieving both environmental and resource recovery benefits.

9.图片

绿色地球+原材料+颗粒图

10.图片

11.图片

公司优势图

Tag: