1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 1-1.5T/Hour

3.TONY Brand 1-1.5Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-90kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 250 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The wet bamboo biomass pellet machine uses high temperature and high pressure to compress wet bamboo into pellets.

The specific process is as follows: First, the wet bamboo is pre-treated, crushed, finely pulverized, and dried before being fed into the biomass pellet machine through a feed system. Next, the bamboo shavings pass through a compression system, where they are compressed into pellets. This process requires high temperature and high pressure to ensure the pellets are formed properly. Finally, the pellets are cooled and screened through a cooling and screening device to ensure pellet quality.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Crushing process: Various types of equipment are suitable for different processing needs. Bamboo crushers are divided into hammer type and multifunctional type, which can process materials into standardized particles of 2-5mm, meeting the fineness requirements of industries such as biomass fuel and papermaking. 

(2) Drying and molding: Connecting equipment ensures the quality of particles. The wet bamboo chips after crushing need to be reduced to 10-15% by drying unit, and then pressed by pellet machine and molded under high pressure. The drying equipment needs to be designed according to the high fiber characteristics of bamboo to ensure uniform evaporation of moisture; the molding equipment densifies the material into pellet fuel with a calorific value of 4000-4800kcal/kg through extrusion, and the ash content is controlled below 1%.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Core application areas: biomass energy production and application

The main product after wet bamboo processing is wet bamboo-based biomass pellets (or standard pellets after drying). Its core value is to replace traditional fossil fuels as a clean and renewable energy. Therefore, the energy field is the core application scenario of the equipment, including:

(1) Industrial heating/power field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textiles, wood processing, chemicals, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich bamboo resources, family cooking, or heating of small commercial places (such as B&Bs and bath centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

2.图片

TONY Brand 1-1.5 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 1-1.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Multifuctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine TYJ551-Ⅲ-90kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPQ216-55KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 20 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand wood chipper TPQ216-55kw with 2 flying blades type*1 set

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

多功能粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:1-1.5 Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37kw*1set

Main Parts: 

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:1-1.5 Ton/Hour.

C.TONY use 1 set of 1.2*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-90kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:1-1.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1-1.5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

The wet bamboo biomass pellet project leverages the abundant bamboo resources to transform high-moisture, difficult-to-process wet bamboo waste (such as bamboo branches, bamboo bark, and bamboo scraps) into clean, renewable, and high-value-added biomass pellets. This resource-cycle project aims to address the solid waste pollution problem inherent in the bamboo processing industry while simultaneously generating clean energy to replace fossil fuels, achieving both environmental and economic benefits. The key to the success of the wet bamboo biomass pellet project lies in three key points:

1. Matching raw materials with production capacity: Avoiding raw material shortages caused by excessive production capacity or raw material waste caused by insufficient production capacity;

2. Matching equipment with raw material characteristics: Using specialized wet bamboo equipment, rather than general-purpose wood pellet machines, reduces equipment failures;

3. Matching products with market demand: Adjusting product specifications based on the needs of local customers (factories, power plants, and residential applications) ensures stable sales. In addition, the project needs to pay attention to environmental compliance and cost control (raw materials, labor, and energy consumption are core cost items), while leveraging policy support to reduce initial investment and ultimately achieve the dual benefits of "environmental protection + economy".

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湿竹子图 颗粒图

The core value of bamboo biomass pellets lies in their excellent energy supply. Their energy characteristics are reflected in the following aspects:

1. High calorific value and high combustion efficiency

Bamboo fibers have a high density (especially mature bamboo species such as moso bamboo and nanmu bamboo). After compression into pellets, the bulk density can reach 1.1-1.3g/cm³. The low calorific value is generally 18-20MJ/kg (approximately 4300-4800 kcal/kg), approaching that of medium-grade bituminous coal (approximately 20-25MJ/kg) and far exceeding straw pellets (14-16MJ/kg) and wood chip pellets (16-18MJ/kg). The pellets also have a dense structure, allowing for good air circulation during combustion, resulting in a heat conversion rate exceeding 85% and no noticeable black smoke. This avoids the problem of "strong fire but low thermal efficiency" associated with burning loose bamboo. 

2. Low combustion residue and high ash utilization rate. 

Bamboo has an extremely low ash content (typically only 0.5%-1.5%), far lower than coal (10%-30%) and straw (5%-8%). The resulting ash is small and rich in potassium, silicon, and other elements. It can be directly used as potash fertilizer for farmland or landscaping fertilizer, achieving a "energy-residue-agriculture" cycle and reducing solid waste disposal costs.

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绿色地球+原材料+颗粒图

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公司介绍图