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Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 2.8-3.2T/Hour

3.TONY Brand 2.8-3.2 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 420 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The wet bamboo biomass pellet machine uses high temperature and high pressure to compress wet bamboo into pellets.

The specific process is as follows: First, the wet bamboo is pre-treated, crushed, finely pulverized, and dried before being fed into the biomass pellet machine through a feed system. Next, the bamboo shavings pass through a compression system, where they are compressed into pellets. This process requires high temperature and high pressure to ensure the pellets are formed properly. Finally, the pellets are cooled and screened through a cooling and screening device to ensure pellet quality.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Crushing process: Various types of equipment are suitable for different processing needs. Bamboo crushers are divided into hammer type and multifunctional type, which can process materials into standardized particles of 2-5mm, meeting the fineness requirements of industries such as biomass fuel and papermaking. 

(2) Drying and molding: Connecting equipment ensures the quality of particles. The wet bamboo chips after crushing need to be reduced to 10-15% by drying unit, and then pressed by pellet machine and molded under high pressure. The drying equipment needs to be designed according to the high fiber characteristics of bamboo to ensure uniform evaporation of moisture; the molding equipment densifies the material into pellet fuel with a calorific value of 4000-4800kcal/kg through extrusion, and the ash content is controlled below 1%.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Wet bamboo is essentially forestry waste (or primary processing raw material). The core function of its processing equipment is to "convert loose, high-moisture biomass into a dense, easily usable form." Therefore, it can be extended to the processing of similar agricultural/forestry resources, including: 

(1) Agricultural planting: auxiliary production of organic fertilizers. Applicable scenarios: pre-composting treatment of bamboo biomass in ecological farms and organic fertilizer plants.

(2) Forestry ecology: reduction and reuse of bamboo forest waste. Applicable scenarios: treatment of waste from natural bamboo forest protection areas and artificial bamboo forests (such as bamboo branches pruned every winter and withered bamboo stalks). 

With the development of biomass material technology, wet bamboo processing equipment can also serve some niche but high-value fields: 

(3) Biomass molded fuel derivatives: barbecue charcoal, fireplace charcoal. Applicable scenarios: production of clean barbecue charcoal in outdoor product factories and charcoal product factories. The "extrusion molding" function of bamboo processing equipment is the key to ensuring that the carbonized charcoal blocks are not easy to break.

(4) Environmental Management: Volume Reduction of High-Moisture Biomass Waste

Applicable Scenario: Biomass waste treatment in bamboo processing industrial concentration areas (such as wet bamboo chips and bamboo skin waste from bamboo product factories).

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TONY Brand 2.8-3.2 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 2.8-3.2 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer  Mill-TFD75*100-90kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPQ216-55KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 20 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand wood chipper TPQ216-55kw with 2 flying blades type*1 set

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand Effective Hammer Mill TFD75*100-90kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:2.8-3.2 Ton/Hour.

C.TONY use 1 set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.8-3.2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

Biomass pellets made from bamboo have a combustion efficiency of over 85%, far exceeding that of traditional coal (around 60%), and contain only 2-5% ash and less than 0.05% sulfur after combustion, meeting national environmental emission standards.  They can replace fossil fuels such as coal and natural gas and are widely used in industrial boilers, residential heating, and agricultural greenhouse heating. From a market perspective, with the accelerating global energy transition and my country's strong promotion of clean energy, the annual growth rate of demand for biomass pellets exceeds 15%. The investment in such projects is flexible, raw material costs are low, and the payback period is typically 1-2 years. Furthermore, these projects benefit from government subsidies for renewable energy and tax incentives, demonstrating strong potential for sustainable development.

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湿竹子图 颗粒图

Environmentally friendly and renewable raw materials: Bamboo has a short growth cycle (1-3 years to maturity) and regenerates quickly after harvesting, making resource recycling easier compared to trees (10-20 year growth cycle).  Furthermore, the raw material can be directly sourced from bamboo processing waste (shavings, scraps), avoiding air pollution from waste incineration and achieving a resource utilization rate of over 95%. No secondary pollution risk: The pellets burn without generating dust (wet processing reduces dust during production), and the ash can be used as natural potassium fertilizer, eliminating solid waste pollution.  Additionally, the production process does not require large amounts of chemical binders (relying on the natural binding properties of bamboo hemicellulose), thus avoiding the release of harmful volatile substances during combustion.

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绿色地球+原材料+颗粒图

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公司介绍图