1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 2.5-3T/Hour

3.TONY Brand2.5-3Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 400 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

Wet bamboo biomass pellet processing equipment is used to chop and compress bundled or bulk wet bamboo and other biomass materials into pellet fuel. Its working principle is to first crush and dry the wet bamboo through pre-processing equipment such as crushers, grinders, and dryers, and then press it into shape through a pelletizer to produce pelletized biomass fuel that meets quality standards.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1)Strong adaptability to raw materials, compatible with a variety of biomass raw materials

Wide processing capacity: Processable raw materials include wood (logs, wood chips, sawdust), crops (straw, rice husks, corn cobs, sugarcane), herbaceous plants (reeds, pasture, bamboo), etc. By adjusting the crushing and pulverization parameters, it can adapt to raw materials with different hardness and fiber content (for example, hardwood requires stronger crushing capacity, and straw requires controlled pulverization particle size to prevent agglomeration).

Clear raw material pretreatment requirements: The moisture content of the raw material must be controlled at 10%-15% (too high a moisture content can easily cause adhesion and mold clogging, while too low a moisture content can lead to insufficient particle strength), and the particle size is usually required to be 4-14mm. Therefore, the equipment system usually integrates drying and screening modules to ensure that the raw materials meet the standards.

(2)Modularization of core equipment and continuous production process

 Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → pulverizing equipment (fine powder) → drying equipment (humidity control) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (sorting) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, some auxiliary equipment can be omitted in a small production line).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Professional pellet fuel plants: These plants produce biomass pellets on a large scale and supply them to the market as a commercial fuel. These plants typically have large production lines (capacity of 5-30 tons/hour), using mixed agricultural and forestry waste as feedstock. The products are sold to end users such as power plants, heating companies, and households.

Distributed energy station support: Some small and medium-sized energy stations (such as village heating stations and industrial park power plants) have their own pellet processing equipment, processing biomass feedstock locally for direct combustion in boilers to generate electricity or heat, reducing transportation costs.

2.图片

TONY Brand 2.5-3 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 2.5-3 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer mill-TFD65*75-75kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1          

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPQ216-55KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 20 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand wood chipper TPQ216-55kw with 2 flying blades type*1 set

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:2.5-3 Ton/Hour. 

C.TONY brand Effective Hammer Mill TFD65*75-75kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill .

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:2.5-3 Ton/Hour.

C.TONY use 1 set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2.5-3 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.5-3 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

The bamboo biomass pellet project converts bamboo materials (including bamboo poles, processing scraps, and waste) into biomass pellet fuel. This fuel is clean and renewable, offering a viable alternative to traditional fossil fuels. Market demand is widespread, and my country's abundant bamboo resources provide favorable conditions for the project's implementation.

1. Energy and Environmental Trends: With growing global energy demand, traditional fossil energy sources are in short supply and pose significant pollution risks. Clean, renewable biomass energy is becoming a key development direction. Bamboo biomass pellet fuel has high combustion efficiency and low pollution emissions, aligning with the trend of green and low-carbon development.

2. Waste Utilization and Economic Benefits: Solid waste generated during bamboo processing, such as scraps, powder, silk, roots, and branches, can be used as raw materials, transforming waste into valuable resources, reducing raw material costs and minimizing resource waste.

The project aims to improve bamboo biomass resource utilization, reduce energy consumption, and minimize environmental pollution. Technological innovation will lower production costs and enhance product competitiveness. The project aims to establish advanced production lines, achieve high annual production volumes (e.g., the planned annual production volume of XX million tons within five years), increase market share, and become a market leader. The project also aims to improve the industrial chain, drive the development of related industries, and promote economic growth.

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湿竹子图 颗粒图

1.Environmentally friendly: Bamboo pellets are low in carbon and sulfur. Compared to coal, they emit 97.91% less carbon dioxide, 99.15% less sulfur dioxide, and 72.09% less nitrogen dioxide. Therefore, compared to the high pollution emissions of coal, biomass pellets have almost zero emissions.                                                          

2.Renewable raw materials: The main raw materials for bamboo pellets are bamboo, bamboo chips, and bamboo strips. These raw materials are not only inexpensive but also renewable, contributing to sustainable development.   

3. High calorific value: Biomass pellets have a calorific value of 3600-4200 kcal/kg. Using a specialized biomass heating furnace, the thermal efficiency can reach over 85%.               

4.Economical and efficient: Bamboo pellets are relatively low in cost and operating costs. Furthermore, their environmentally friendly nature and the support of national policies also help to reduce their cost of use.                             

5.Wide range of applications: Bamboo pellets can be used in many applications, such as home heating, cooking, hot water supply, and biomass power plants.

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绿色地球+原材料+颗粒图

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公司介绍图