1.图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 3.5-4T/Hour

3.TONY Brand 3.5-4Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 530 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

The core principle of bamboo pellet processing equipment (such as a pellet mill) is to convert biomass raw materials into high-density pellet fuel through mechanical compression. The basic process involves three steps: raw material pretreatment (crushing, pulverizing, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. Raw materials enter the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed lengths by a cutter.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) The wet bamboo biomass pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for molding various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The wet bamboo biomass pellet processing equipment has a mature design, and the finished pellets are stably molded, with stable output and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food factories, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

1. Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plants' stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

2. Agriculture and Animal Husbandry:

Some processing equipment can produce pellets for livestock bedding (such as straw pellets) or raw material pellets for organic fertilizer production. These equipment can be adapted to different agricultural needs through process adjustments.

3. Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion systems. The equipment's refined production capabilities directly impact the user experience of these pellets.

2.图片

TONY Brand 3.5-4 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 3.5-4 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1        

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPQ216-55KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 20 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand wood chipper TPQ216-55kw with 2 flying blades type*1 set

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:3.5-4 Ton/Hour. 

C.TONY brand Effective Hammer Mill TFD75*100-110kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill .

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:3.5-4 Ton/Hour.

C.TONY use 1 set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3.5-4 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-250kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3.5-4 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

包装机

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3.5-4 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

1. Excellent environmental performance and low carbon emissions

(1)With the increasingly severe energy and environmental crises, biomass energy, as a renewable and clean energy source, is gaining increasing attention. Bamboo, for example, has enormous potential for further development. Biomass can be utilized in a variety of ways, and processing it into compressed pellet fuel is an advanced approach. The sulfur content in biomass pellet fuel is less than one-tenth that of coal. Using it as a substitute for coal effectively reduces atmospheric sulfur dioxide emissions, and the ash produced after combustion is an excellent natural fertilizer. Currently, gasification of biomass pellets is a clean and environmentally friendly combustion method, playing a significant role in reducing pollution emissions and protecting the atmospheric environment.

(2)Bamboo, a vital herbaceous resource, is common and abundant in rural areas. For a long time, there has been a lack of effective bamboo disposal methods, and incineration on-site can pollute the environment. However, choosing bamboo as the raw material for biomass pellets offers extremely low raw material costs. If there are abundant bamboo resources in the local or surrounding area, the raw material costs can be almost negligible.

(3) Biomass fuel is not only environmentally friendly but also provides an alternative for meeting national energy needs. Market demand for biomass fuel continues to grow, and the price of bamboo-based biomass pellets is steadily rising. This presents considerable profit margins for entrepreneurial ventures. Therefore, using bamboo to produce biomass pellets offers numerous benefits. Besides protecting the environment and creating jobs, it also generates substantial economic benefits and ensures energy sustainability.

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湿竹子图 颗粒图

The core value of bamboo biomass pellets lies in their excellent energy supply. Their energy characteristics are reflected in the following aspects:

1. High calorific value and high combustion efficiency

Bamboo fibers have a high density (especially mature bamboo species such as moso bamboo and nanmu bamboo). After compression into pellets, the bulk density can reach 1.1-1.3g/cm³. The low calorific value is generally 18-20MJ/kg (approximately 4300-4800 kcal/kg), approaching that of medium-grade bituminous coal (approximately 20-25MJ/kg) and far exceeding straw pellets (14-16MJ/kg) and wood chip pellets (16-18MJ/kg). The pellets also have a dense structure, allowing for good air circulation during combustion, resulting in a heat conversion rate exceeding 85% and no noticeable black smoke. This avoids the problem of "strong fire but low thermal efficiency" associated with burning loose bamboo. 

2. Low combustion residue and high ash utilization rate. 

Bamboo has an extremely low ash content (typically only 0.5%-1.5%), far lower than coal (10%-30%) and straw (5%-8%). The resulting ash is small and rich in potassium, silicon, and other elements. It can be directly used as potash fertilizer for farmland or landscaping fertilizer, achieving a "energy-residue-agriculture" cycle and reducing solid waste disposal costs.

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绿色地球+原材料+颗粒图

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公司介绍图