1.图片
Project Brief Introduction:
1.Product:Wet Bamboo Pellet Line
2.Capacity: 3-3.5T/Hour
3.TONY Brand 3-3.5Ton /Hour Wet Bamboo Pellet Line Project Process
4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220kw,Pellets Cooler,Packing Machine And Belt Conveyors
5.Total Power: About 500 kw
6.Need Area: About ㎡ L: M W: M H: M
Project Layout For Customer:
三维图
原材料图+颗粒机图片
1. The working principle of wet bamboo biomass pellet processing equipment
The principle behind wet bamboo biomass pellet processing is essentially a combination of "physical processing + heat exchange + mechanical extrusion": pre-treatment breaks down the bamboo fiber structure, drying and controlling moisture, and then using the high pressure and friction heat generated by the ring die pellet machine to compress the bamboo powder into high-density, high-strength biomass pellets without the addition of binders (the bamboo's own hemicellulose softens and binds), ultimately achieving "waste resource utilization" (bamboo processing waste and defective bamboo can be used as raw materials).
2. Characteristics of wet bamboo biomass pellet processing equipment
(1) Compact structure and easy assembly: The equipment is usually designed to be compact, which makes it easy for users to assemble, operate and maintain. This is very important for improving production efficiency and reducing maintenance costs.
(2) Mobility: Some equipment is designed to be mobile, which means that they can be easily moved from one place to another, occupying a small area and suitable for different production environments and site requirements.
(3) Efficient crushing: For raw materials such as wet bamboo, the equipment needs to have efficient crushing capabilities and be able to crush the bamboo to a fineness suitable for making biomass pellets. This usually involves special crushing technology and design, such as hammer mills or multi-purpose crushers.
(4) Strong adaptability: Such equipment needs to be able to adapt to different raw material characteristics, including the high moisture content and possible stickiness of wet bamboo. They should be able to handle a variety of biomass raw materials, not just bamboo.
3. Application scenarios of wet bamboo biomass pellet processing equipment
The applications of wet bamboo pellet processing equipment are not limited to pellet formation alone; they encompass the entire supply chain from raw material processing (crushing) to drying to pelletizing to energy/material utilization. They serve a wide range of applications:
(1)The biomass energy industry
(2)Organic fertilizer production
(3)Garden waste recycling
(4)High-value bamboo processing
With the development of the green and circular economies, this type of equipment is playing an increasingly important role in promoting the comprehensive utilization of bamboo resources.
2.图片
TONY Brand 3-3.5 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.
1. Capacity: 3-3.5 Ton/Hour
2. Raw materials: Wet Bamboo
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bamboo materials suitable for pellet production.
Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
3.图片
图片
原材料--成品图
1. Project Name: Wet Bamboo Pellet Production Line
2. Raw Material: All kinds of wet bamboo
3. Moisture Content of Raw Material: 40%
4. Capacity: 3-3.5 tons per hour
5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors
4.图片
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How to use the TONY pellet production line to make pellets from wet bamboo? The process mainly includes the following steps and equipment: 1. Use TONY wood chipper to cut wet bamboo with a diameter of less than 20 cm into bamboo chips 25 - 55 mm in length. 2. Use TONY effective hammer mill to crush the 25-55 mm bamboo chips into 8-14 mm bamboo dust. 3. Use TONY rotary drum dryer to dry the bamboo dust with a 40% moisture content down to a moisture content of 10%-15%. 4. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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流程图1
流程图.
5.图片
原材料+颗粒图
颗粒+机器图
三维图
| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| Wood Chipper | Effective Hammer Mill | Rotary Drum Dryer |
| 1.To Grind Bamboo φ ≤20 cm Into25-55mm Bamboo Chips. 2.Model: TPQ216-55KW With 2 Baldes*1set 3.Capacity: 4-7 Ton/Hour. |
1.To Crush 25-55mm Bamboo Chips Into 8-14mm Bamboo Dust. 2.Model: TFD75*100-110KW*1set 3.Capacity: 3-4 Ton/Hour/Set |
1.To Dry The 40% Bamboo Dust Into 10-15% Bamboo Dust. 2.Model: THGD1.8*18*1set 3.Capacity:3-3.5 Ton/Hour/Set |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Semi-automatic Packing Machine |
| 1.To Press Dry Bamboo Dust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-220KW*1set 3.Capacity:3-3.5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:3-3.5 Ton/Hour |
1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 3-3.5 Ton/Hour |
三维图
5.1图片
TPQ216-55KW机器图
带原材料-成品图
1.Wet Bamboo To Bamboo Chips Process:
A.This process is mainly used to grind the bamboo whose diamater is under 20 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
B.TONY brand wood chipper TPQ216-55kw with 2 flying blades type*1 set
C.Capacity:4-7Ton/Hour.
Main Parts:
(1)TONY's Wood Chipper.
(2)Feed And Discharge Belt Frequency Control To Prevent Card Material
(3)Hydraulic System Control Can Be Used For Thicker Materials
(4)Electronic Control System Allows The Equipment To Be Used Normally
Contact Tony For More Details With Quotation
5.2图片
高效粉碎机
带锯末图
2.Bamboo Chips Fine Crushing Process:
A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.
B.Capacity:3-4 Ton/Hour.
C.TONY brand effective hammer mill TFD75*100-110KW*1set
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
5.3图片
烘干机
带锯末图
3.Bamboo Dust Drying Process:
A.This process is mainly used to dry the bamboo dust from 40% to 10-15%.
B.Capacity:3-3.5 Ton/Hour.
C.TONY use 1 set of 1.8*18m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
5.4图片
颗粒机四件套带 原材料，颗粒图
4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:3-3.5Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw*1 set
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
You can chose TONY new type SS304 pellet machine
5.5图片
镀锌冷却仓加颗粒图
5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:3-3.5 Ton/Hour.
C.TONY brand galvanized pellets cooler *1 set
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3)Fan Blower.
(4)Connect Pipes.
5.6图片
包装机
6.Packing Process:
A.This process is mainly used to pack pellets into 15-50KG/Bags.
B.Capacity:3-3.5 Ton/Hour.
C.TONY brand semi-automatic packing machine*1 set
Main Parts:
(1)TONY Semi-Automatic Packing Machine.
(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.
(3)Bags Transportation Conveyors.
(4)Feeding Inlet Silo.
(5)Electrical Cabinets.
6.图片
客户生产线案例图
7.图片
图 湿竹子+颗粒 颗粒机
The wet bamboo biomass pellet project leverages the abundant bamboo resources to transform high-moisture, difficult-to-process wet bamboo waste (such as bamboo branches, bamboo bark, and bamboo scraps) into clean, renewable, and high-value-added biomass pellets. This resource-cycle project aims to address the solid waste pollution problem inherent in the bamboo processing industry while simultaneously generating clean energy to replace fossil fuels, achieving both environmental and economic benefits. The key to the success of the wet bamboo biomass pellet project lies in three key points:
1. Matching raw materials with production capacity: Avoiding raw material shortages caused by excessive production capacity or raw material waste caused by insufficient production capacity;
2. Matching equipment with raw material characteristics: Using specialized wet bamboo equipment, rather than general-purpose wood pellet machines, reduces equipment failures;
3. Matching products with market demand: Adjusting product specifications based on the needs of local customers (factories, power plants, and residential applications) ensures stable sales. In addition, the project needs to pay attention to environmental compliance and cost control (raw materials, labor, and energy consumption are core cost items), while leveraging policy support to reduce initial investment and ultimately achieve the dual benefits of "environmental protection + economy".
8.图片
湿竹子图 颗粒图
1. Environmental friendliness: Bamboo biomass pellets produce fewer pollutants when burned, helping to reduce air pollution and greenhouse gas emissions.
2. Economical: Using bamboo biomass pellets can save fuel and labor costs. Their relatively stable price helps lower production costs for businesses.
3. Sustainability: Bamboo grows quickly and is a renewable resource. The use of bamboo biomass pellets promotes resource recycling and contributes to sustainable development goals.
4. Combustion performance: Bamboo biomass pellets are easy to ignite, maintain a stable combustion state, and burn for a long time.
5. Reduced solid emissions: Bamboo biomass pellet fuel produces significantly lower solid emissions than traditional fuels such as coal.
6. Economic development: The production and use of bamboo biomass pellets can generate additional income and promote economic development.
In summary, bamboo biomass pellets demonstrate significant advantages in terms of environmental friendliness, economic efficiency, sustainability, and combustion performance. These advantages make bamboo biomass pellets a valuable alternative to traditional fuels, helping to optimize energy mix and advance environmental protection.
9.图片
绿色地球+原材料+颗粒图
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11.图片
公司服务流程图
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