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1. The working principle of wet bamboo biomass pellet processing equipment

The wet bamboo biomass pellet machine uses high temperature and high pressure to compress wet bamboo into pellets.

The specific process is as follows: First, the wet bamboo is pre-treated, crushed, finely pulverized, and dried before being fed into the biomass pellet machine through a feed system. Next, the bamboo shavings pass through a compression system, where they are compressed into pellets. This process requires high temperature and high pressure to ensure the pellets are formed properly. Finally, the pellets are cooled and screened through a cooling and screening device to ensure pellet quality.

2. Characteristics of wet bamboo biomass pellet processing equipment

Functional characteristics and application advantages of key equipment

(1) Multifunctionality of bamboo crusher: In addition to bamboo, it can also process a variety of biomass raw materials such as cotton stalks, branches, corn stalks, etc. The processed products are widely used in power generation, papermaking, wood-based panels and other industries, realizing resource recycling.

(2) Energy-saving and environmentally friendly design: crushers, dryers, and pelletizers can use energy-saving motors and closed operation modes to reduce dust emissions and energy consumption; the drying process can use processing waste as a heat source to reduce operating costs.

(3) Automation and safety: The equipment is usually equipped with an automatic feeding device and an overload protection system, which is easy to operate and has low maintenance costs, making it suitable for large-scale production scenarios.

3. Application scenarios of wet bamboo biomass pellet processing equipment

Wet bamboo is essentially forestry waste (or primary processing raw material). The core function of its processing equipment is to "convert loose, high-moisture biomass into a dense, easily usable form." Therefore, it can be extended to the processing of similar agricultural/forestry resources, including: 

(1) Agricultural planting: auxiliary production of organic fertilizers. Applicable scenarios: pre-composting treatment of bamboo biomass in ecological farms and organic fertilizer plants.

(2) Forestry ecology: reduction and reuse of bamboo forest waste. Applicable scenarios: treatment of waste from natural bamboo forest protection areas and artificial bamboo forests (such as bamboo branches pruned every winter and withered bamboo stalks). 

With the development of biomass material technology, wet bamboo processing equipment can also serve some niche but high-value fields: 

(3) Biomass molded fuel derivatives: barbecue charcoal, fireplace charcoal. Applicable scenarios: production of clean barbecue charcoal in outdoor product factories and charcoal product factories. The "extrusion molding" function of bamboo processing equipment is the key to ensuring that the carbonized charcoal blocks are not easy to break.

(4) Environmental Management: Volume Reduction of High-Moisture Biomass Waste

Applicable Scenario: Biomass waste treatment in bamboo processing industrial concentration areas (such as wet bamboo chips and bamboo skin waste from bamboo product factories).

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TONY Brand 36-45 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 36-45 Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 36-45 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1600-1000-315kw, Effective Hammer Mill-TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*24m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 40 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1600-1000-315Kw with 6 flying blades type*3 sets

C.Capacity:36-45Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:36-45 Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*4 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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3.Bamboo Dust Storage Process:

A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the ttorage bin to prevent bamboo dust blocked.

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4.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:36-45 Ton/Hour.

C.TONY use 4 sets of 3.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:36-45Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*9 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:36-45 Ton/Hour. 

C.TONY brand galvanized pellets cooler *3 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:36-45 Ton/Hour. 

C.TONY brand ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Purpose and Benefits of the Wet Bamboo Biomass Pellet Processing Project

1. Purpose: The pelletized fuel is a new bioenergy source that can replace firewood, coal, fuel oil, and liquefied petroleum gas. It is widely used in heating, household stoves, hot water boilers, industrial boilers, and biomass power plants.

2. Economic Benefits: In the long term, the market demand for biomass pellet fuel is high, and the project is expected to generate significant economic returns after completion and operation.

3. Environmental Benefits: Biomass pellets do not produce sulfides during combustion, only carbon dioxide and water, which is environmentally friendly and meets energy conservation and emission reduction requirements. Furthermore, using wet bamboo to process biomass pellets efficiently utilizes bamboo processing residues, reduces waste emissions, and promotes resource recycling and ecological protection.

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1. Environmental friendliness: Bamboo biomass pellets produce fewer pollutants when burned, helping to reduce air pollution and greenhouse gas emissions.

2. Economical: Using bamboo biomass pellets can save fuel and labor costs. Their relatively stable price helps lower production costs for businesses.

3. Sustainability: Bamboo grows quickly and is a renewable resource. The use of bamboo biomass pellets promotes resource recycling and contributes to sustainable development goals.

4. Combustion performance: Bamboo biomass pellets are easy to ignite, maintain a stable combustion state, and burn for a long time.

5. Reduced solid emissions: Bamboo biomass pellet fuel produces significantly lower solid emissions than traditional fuels such as coal.

6. Economic development: The production and use of bamboo biomass pellets can generate additional income and promote economic development.

In summary, bamboo biomass pellets demonstrate significant advantages in terms of environmental friendliness, economic efficiency, sustainability, and combustion performance. These advantages make bamboo biomass pellets a valuable alternative to traditional fuels, helping to optimize energy mix and advance environmental protection.

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