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1. The working principle of wet bamboo biomass pellet processing equipment
The core logic of processing wet bamboo biomass pellets is "dehydration and conditioning first, followed by compression molding." This requires the coordinated efforts of multiple machines to address the difficulties in processing and looseness caused by bamboo's high fiber content and high moisture content (typically, fresh bamboo has a moisture content of 40%-60%, far exceeding the 10%-15% required for molding). The equipment system can be divided into three modules: "pretreatment unit," "drying unit," and "molding unit."
2. Characteristics of wet bamboo biomass pellet processing equipment
Wet bamboo pellet processing equipment (i.e., a wood biomass pellet machine and supporting production line) is specifically designed to process wood materials such as sawdust, bamboo, and branches into high-density pellets.
It is compatible with a wide range of wood materials: sawdust, wood chips, shavings, sawdust, bamboo shavings, shredded branches, and waste wood. Both softwoods (such as pine and fir) and hardwoods (such as oak and birch) can be efficiently processed after pretreatment (crushing and grinding).
Managing raw material moisture fluctuations: Dedicated drying equipment (such as a drum dryer) controls the moisture content of the wood raw material to 10%-15% (the optimal moisture range for wood pellet production), avoiding problems such as clogging and loose pellets caused by excessive moisture.
Flexible particle size control: The accompanying crusher can crush the wood raw material to the size of sawdust, meeting the pellet machine's fineness requirements and ensuring uniform pellets.
3. Application scenarios of wet bamboo biomass pellet processing equipment
Industrial Heating Applications: Industries such as food processing (baking, sterilization), textile dyeing (steam heating), chemical processing (low-temperature reaction heating), and building materials (tile drying) require large amounts of low- to medium-temperature heat (80-300°C). Biomass pellet boilers can provide stable steam or hot water at a cost that is only 60-70% of natural gas and 40-50% of electricity, making them widely used by small and medium-sized enterprises for cost reduction and emissions control.
Commercial Heating: Large public buildings such as hotels, schools, hospitals, and office buildings can use biomass pellet-fired central heating systems to replace traditional coal-fired boilers, meeting environmental standards (complying with national "ultra-low emission" standards). Furthermore, the storage space required for pellet fuel is small, and refilling is infrequent.
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TONY Brand 32-40 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.
1. Capacity: 32-40Ton/Hour
2. Raw materials: Wet Bamboo
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bamboo materials suitable for pellet production.
Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
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原材料--成品图
1. Project Name: Wet Bamboo Pellet Production Line
2. Raw Material: All kinds of wet bamboo
3. Moisture Content of Raw Material: 40%
4. Capacity: 32-40 tons per hour
5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Comprehensive Chipper TPC1600-1000-315KW, Effective Hammer Mill-TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from wet bamboo? The process mainly includes the following steps and equipment: 1. Use TONY comprehensive chipper to cut wet bamboo with a diameter of less than 40 cm into bamboo chips 25 - 55 mm in length. 2. Use TONY effective hammer mill to crush the 25-55 mm bamboo chips into 8-14 mm bamboo dust. 3.Use TONY large hydraulic storage silo to storage 8-14 mm bamboo dust 4. Use TONY rotary drum dryer to dry the bamboo dust with a 40% moisture content down to a moisture content of 10%-15%. 5. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 6. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 7. Use TONY ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | |||
| Comprehensive Chipper | Effective Hammer Mill | Large Hydraulic Storage Silo | Rotary Drum Dryer |
| 1.To Grind Bamboo φ ≤40 cm Into25-55mm Bamboo Chips. 2.Model: TPC1600-1000-315KW With 6 Blades*2sets 3.Capacity:32-40Ton/Hour. |
1.To Crush 25-55mm Bamboo Chips Into 8-14mm Bamboo Dust. 2.Model: TFD100*200-315kw*3sets 3.Capacity: 12-14Ton/Hour/Set |
1.To Storage Bamboo Dust Before Dryer Control Bamboo Dust Flow Entering The Dryer Model: TCY-40*2sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bamboo Dust Into 10-15% Bamboo Dust. 2.Model: THGD2.5*24*6 sets 3.Capacity:6-8Ton/Hour/Set |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine | Belt Conveyor |
| 1.To Press Dry Bamboo Dust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*8 sets 3.Capacity:4-5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*2 sets 3.Capacity:32-40Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*2 sets 3.Capacity: 32-40Ton/Hour |
1.To Transport Bamboo Chips,Bamboo Dust,Pellets. 2.Width: 80cm*30 sets 3.Capacity:Designed With The Whole Line |
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1.Wet Bamboo To Bamboo Chips Process:
A.This process is mainly used to grind the bamboo whose diamater is under 40 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
B.TONY brand comprehensive chipper TPC1600-1000-315Kw with 6 flying blades type*2 sets
C.Capacity:32-40Ton/Hour.
Main Parts:
(1)TONY's Comprehensive Chipper.
(2)Feed And Discharge Belt Frequency Control To Prevent Card Material
(3)Hydraulic System Control Can Be Used For Thicker Materials
(4)Electronic Control System Allows The Equipment To Be Used Normally
Contact Tony For More Details With Quotation
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2.Bamboo Chips Fine Crushing Process:
A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.
B.Capacity:32-40 Ton/Hour.
C.TONY brand effective hammer mill TFD100*200-315kw*3 sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
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3.Bamboo Dust Storage Process:
A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the ttorage bin to prevent bamboo dust blocked.
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4.Bamboo Dust Drying Process:
A.This process is mainly used to dry the bamboo dust from 40% to 10-15%.
B.Capacity:32-40 Ton/Hour.
C.TONY use 6 sets of 2.5*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
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5.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:32-40Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*8 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
You can chose TONY new type SS304 pellet machine
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6.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:32-40 Ton/Hour.
C.TONY brand galvanized pellets cooler *2 sets
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
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7.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:32-40Ton/Hour.
C.TONY brand ton packing machine*2 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
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With growing environmental awareness and the rapid transformation of the energy sector, biomass pellet projects are attracting considerable interest from entrepreneurs due to their promising market potential and substantial economic benefits. These projects convert bamboo into high-energy, clean, and environmentally friendly biomass pellets, aligning with the trend of green development and promising to carve out a new market niche. The market demand is robust: in the industrial boiler sector, many companies are replacing coal with biomass pellets to reduce energy consumption and meet environmental regulations; in residential heating, with increasing environmental awareness, biomass pellet heating systems are becoming increasingly popular in rural and suburban areas; furthermore, biomass power plants also have significant demand for these pellets, providing diverse sales channels for the product.
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Storage and Transportation Advantages
High Density and Easy Storage: After compression molding, the volume is significantly reduced, making storage easier and preventing moisture damage.
Convenient Transportation: The regular shape facilitates mechanized loading, unloading, and transportation, reducing logistics costs.
Application Advantages
Wide Range of Applications: Suitable for industrial boilers, biomass power plants, home fireplaces, agricultural greenhouse heating, and other applications, serving as a viable alternative to traditional energy sources like coal and natural gas, offering high application flexibility. Easy to Use: Can be fed automatically by equipment, simple to operate, and compatible with many existing combustion systems, requiring minimal equipment modifications.
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