1.图片
原材料图+颗粒机图片
1. The working principle of wet bamboo biomass pellet processing equipment
The principle behind wet bamboo biomass pellet processing is essentially a combination of "physical processing + heat exchange + mechanical extrusion": pre-treatment breaks down the bamboo fiber structure, drying and controlling moisture, and then using the high pressure and friction heat generated by the ring die pellet machine to compress the bamboo powder into high-density, high-strength biomass pellets without the addition of binders (the bamboo's own hemicellulose softens and binds), ultimately achieving "waste resource utilization" (bamboo processing waste and defective bamboo can be used as raw materials).
2. Characteristics of wet bamboo biomass pellet processing equipment
(1) Compact structure and easy assembly: The equipment is usually designed to be compact, which makes it easy for users to assemble, operate and maintain. This is very important for improving production efficiency and reducing maintenance costs.
(2) Mobility: Some equipment is designed to be mobile, which means that they can be easily moved from one place to another, occupying a small area and suitable for different production environments and site requirements.
(3) Efficient crushing: For raw materials such as wet bamboo, the equipment needs to have efficient crushing capabilities and be able to crush the bamboo to a fineness suitable for making biomass pellets. This usually involves special crushing technology and design, such as hammer mills or multi-purpose crushers.
(4) Strong adaptability: Such equipment needs to be able to adapt to different raw material characteristics, including the high moisture content and possible stickiness of wet bamboo. They should be able to handle a variety of biomass raw materials, not just bamboo.
3. Application scenarios of wet bamboo biomass pellet processing equipment
The applications of wet bamboo pellet processing equipment are not limited to pellet formation alone; they encompass the entire supply chain from raw material processing (crushing) to drying to pelletizing to energy/material utilization. They serve a wide range of applications:
(1)The biomass energy industry
(2)Organic fertilizer production
(3)Garden waste recycling
(4)High-value bamboo processing
With the development of the green and circular economies, this type of equipment is playing an increasingly important role in promoting the comprehensive utilization of bamboo resources.
2.图片
TONY Brand 24-30 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.
1. Capacity: 24-30 Ton/Hour
2. Raw materials: Wet Bamboo
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bamboo materials suitable for pellet production.
Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
3.图片
图片
原材料--成品图
1. Project Name: Wet Bamboo Pellet Production Line
2. Raw Material: All kinds of wet bamboo
3. Moisture Content of Raw Material: 40%
4. Capacity: 24-30 tons per hour
5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Comprehensive Chipper TPC1400-600-200kw, Effective Hammer Mill-TFD85*220-220kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2*24m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
4.图片
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How to use the TONY pellet production line to make pellets from wet bamboo? The process mainly includes the following steps and equipment: 1. Use TONY comprehensive chipper to cut wet bamboo with a diameter of less than 35 cm into bamboo chips 25 - 55 mm in length. 2. Use TONY effective hammer mill to crush the 25-55 mm bamboo chips into 8-14 mm bamboo dust. 3.Use TONY large hydraulic storage silo to storage 8-14 mm bamboo dust 4. Use TONY rotary drum dryer to dry the bamboo dust with a 40% moisture content down to a moisture content of 10%-15%. 5. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 6. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 7. Use TONY ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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流程图1
流程图
5.图片
原材料+颗粒图
颗粒+机器图
| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | |||
| Comprehensive Chipper | Effective Hammer Mill | Large Hydraulic Storage Silo | Rotary Drum Dryer |
| 1.To Grind Bamboo φ ≤35 cm Into25-55mm Bamboo Chips. 2.Model: TPC1400-600-200kw With 6 Blades*2 sets 3.Capacity:24-30Ton/Hour. |
1.To Crush 25-55mm Bamboo Chips Into 8-14mm Bamboo Dust. 2.Model: TFD85*220-220kw*4sets 3.Capacity: 7-8 Ton/Hour/Set |
1.To Storage Bamboo Dust Before Dryer Control Bamboo Dust Flow Entering The Dryer Model: TCY-30*2 sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bamboo Dust Into 10-15% Bamboo Dust. 2.Model: THGD2*24*4 sets 3.Capacity:6-8 Ton/Hour/Set |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine | Belt Conveyor |
| 1.To Press Dry Bamboo Dust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280kw*6 sets 3.Capacity:4-5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*2 sets 3.Capacity:24-30 Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*2 sets 3.Capacity: 24-30 Ton/Hour |
1.To Transport Bamboo Chips,Bamboo Dust,Pellets. 2.Width: 80cm*22 sets 3.Capacity:Designed With The Whole Line |
5.1图片
TPC1400-600-200KW机器图
带原材料-成品图
1.Wet Bamboo To Bamboo Chips Process:
A.This process is mainly used to grind the bamboo whose diamater is under 35 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.
B.TONY brand comprehensive chipper TPC1400-600-200Kw with 6 flying blades type*2 sets
C.Capacity:24-30Ton/Hour.
Main Parts:
(1)TONY's Comprehensive Chipper.
(2)Feed And Discharge Belt Frequency Control To Prevent Card Material
(3)Hydraulic System Control Can Be Used For Thicker Materials
(4)Electronic Control System Allows The Equipment To Be Used Normally
Contact Tony For More Details With Quotation
5.2图片
高效粉碎机
带锯末图
2.Bamboo Chips Fine Crushing Process:
A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.
B.Capacity:24-30 Ton/Hour.
C.TONY brand effective hammer mill TFD85*220-220kw*4 sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
5.3图片
大型液压料仓
3.Bamboo Dust Storage Process:
A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the ttorage bin to prevent bamboo dust blocked.
5.4图片
烘干机
带锯末图
4.Bamboo Dust Drying Process:
A.This process is mainly used to dry the bamboo dust from 40% to 10-15%.
B.Capacity:24-30 Ton/Hour.
C.TONY use 4 sets of 2*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
5.5图片
颗粒机四件套带 原材料，颗粒图
5.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:24-30Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*6 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
You can chose TONY new type SS304 pellet machine
5.6图片
镀锌冷却仓加颗粒图
6.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:24-30 Ton/Hour.
C.TONY brand galvanized pellets cooler *2 sets
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
5.7图片
吨包机
7.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:24-30 Ton/Hour.
C.TONY brand ton packing machine*2 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
6.图片
客户生产线案例图
7.图片
图 湿竹子+颗粒 颗粒机
To ensure the sustainability of wet bamboo biomass pellet projects, a system must be built from four core dimensions: resource recycling, environmental friendliness, economic feasibility, and social adaptability. This system covers the entire lifecycle of "raw materials - production - product - waste," while balancing short-term benefits with long-term development.
1. Raw material side: Build a "sustainable bamboo resource supply chain" to avoid ecological damage.
Raw materials are the foundation of the project. The continuous supply of wet bamboo must balance "resource renewability" and "ecological protection" to avoid environmental problems caused by verharvesting.
2. Production side: Reduce energy consumption and pollution to achieve "clean processing."
Processing wet bamboo (typically with a moisture content of 30%-50%) requires additional water treatment, which can result in high energy consumption and wastewater/dust pollution. Therefore, "low-carbon production" is necessary through technological optimization and equipment upgrades.
3. Product: Expand highly adaptable application scenarios to ensure market sustainability.
Market demand for biomass pellets is key to the project's long-term viability. This project must leverage the characteristics of wet bamboo pellets (calorific value approximately 4000-4500 kcal/kg, similar to wood pellets, and sulfur-free combustion) and target sectors with policy support and stable demand.
4. Operational: Strengthen cost control and policy alignment to enhance economic resilience.
The project's sustainability must be based on profitability. Refined operations must be implemented to reduce costs and fully leverage policy dividends to enhance risk resilience.
5. Social: Integrate with local development to foster a symbiotic "project-community" relationship.
The project's long-term operation requires local support. It must achieve synergistic development with the community by driving employment and supporting rural revitalization.
8.图片
湿竹子图 颗粒图
1. Environmentally friendly and sustainable:
Bamboo grows quickly and is a renewable resource. Using bamboo biomass pellets can reduce dependence on fossil fuels, lower carbon emissions, and contribute to environmental protection and ecological development.
2. High energy density:
Compared to other pelletized fuels, bamboo biomass pellets have a higher density, releasing more complete and powerful heat during combustion, resulting in a higher energy density.
3. Long lifespan:
Bamboo itself has a long lifespan, so the biomass pellets made from it also have a long lifespan and a relatively long biodegradation time.
4. Easy to store and transport:
After compression molding, bamboo biomass pellets reduce their volume and increase their specific gravity, making them easier to store and transport.
5. Wide application:
Bamboo biomass pellets can be used in a variety of applications, such as industrial boilers, residential heating, power plants, and home barbecues.
9.图片
绿色地球+原材料+颗粒图
10.图片
图片
11.图片
公司展会图
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