1.图片

原材料图+颗粒机图片

1. The working principle of wet bamboo biomass pellet processing equipment

(1) Pretreatment unit - solving the problem of "bamboo morphology and fiber toughness" Fresh wet bamboo has a hard texture, long fibers and strong toughness. Directly entering the drying or molding equipment will cause blockage and soaring energy consumption. It must first pass through the pretreatment equipment "crushing - fine crushing" to convert it into fine and uniform raw materials, paving the way for subsequent drying and compression. 

(2) Drying unit - solving the problem of "high moisture content in bamboo" Wet bamboo materials (if directly compressed, will cause the pellets to mold easily after molding, have low strength, and the moisture cannot be discharged during compression, causing the pellets to crack). The core of the drying unit is to reduce the moisture content of the bamboo material to 10%-15% (the optimal moisture content for molding). The commonly used equipment is a "drum dryer". 

(3) Molding Unit - Solving the Problem of "Compressing Bamboo Powder into Pellets"

The dried bamboo powder (moisture content 10%-15%) needs to be converted into high-density (1.1-1.3g/cm³) and easy-to-store biomass pellets through "extrusion molding". The core equipment is the ring die pellet machine (the molding equipment that is best suited to the high fiber properties of bamboo).

2. Characteristics of wet bamboo biomass pellet processing equipment

Wet bamboo pellet processing equipment (i.e., a wood biomass pellet machine and supporting production line) is specifically designed to process wood materials such as sawdust, bamboo, and branches into high-density pellets.

It is compatible with a wide range of wood materials: sawdust, wood chips, shavings, sawdust, bamboo shavings, shredded branches, and waste wood. Both softwoods (such as pine and fir) and hardwoods (such as oak and birch) can be efficiently processed after pretreatment (crushing and grinding).

Managing raw material moisture fluctuations: Dedicated drying equipment (such as a drum dryer) controls the moisture content of the wood raw material to 10%-15% (the optimal moisture range for wood pellet production), avoiding problems such as clogging and loose pellets caused by excessive moisture.

Flexible particle size control: The accompanying crusher can crush the wood raw material to the size of sawdust, meeting the pellet machine's fineness requirements and ensuring uniform pellets.

3. Application scenarios of wet bamboo biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: These include factories in food processing, textiles, chemicals, building materials, and other industries that require stable heat supply.

The production processes of these enterprises (such as food drying, textile printing and dyeing heating, and building material maintenance) require continuous consumption of heat energy. Although the calorific value of wet bamboo pellets (14-18MJ/kg) is lower than that of coal, its carbon emissions are only 1/10 of those of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which complies with environmental protection policy requirements. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.

(2) Biomass energy-related places: These include small and medium-sized biomass power plants and biomass heating stations. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Wet bamboo processing equipment can process the purchased wet bamboo raw materials (bamboo branches, bamboo stalks, bamboo waste) into pellets. Some equipment also has a pre-drying unit that can reduce the moisture content of the raw materials to 20%-30%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and centralized heating in villages and towns) can directly use wet bamboo pellets as a heat source to provide clean heating for surrounding users.

(3) Civilian clean heating/cooking scenarios: mainly in rural areas, homestays, and farmhouses in areas with rich bamboo resources. Centralized heating traditionally relies on burning loose coal and firewood, which is highly polluting and has low thermal efficiency. After simple drying, wet bamboo pellets can be burned in a dedicated biomass pellet stove. They are smokeless and odorless, easy to store, and suitable for cooking and heating in rural families.

2.图片

TONY Brand 20-25 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 20-25Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

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原材料--成品图

1. Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 20-25 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

TPC1300-600-160KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 30 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-160Kw with 6 flying blades type*2 sets

C.Capacity:20-25Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:20-25 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*4 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

大型液压料仓

3.Bamboo Dust Storage Process:

A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the ttorage bin to prevent bamboo dust blocked.

5.4图片

烘干机

带锯末图

4.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:20-25 Ton/Hour.

C.TONY use 4 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:20-25Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.6图片

镀锌冷却仓加颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:20-25 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:20-25Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产线案例图

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图 湿竹子+颗粒 颗粒机

The bamboo biomass pellet project converts bamboo materials (including bamboo poles, processing scraps, and waste) into biomass pellet fuel. This fuel is clean and renewable, offering a viable alternative to traditional fossil fuels. Market demand is widespread, and my country's abundant bamboo resources provide favorable conditions for the project's implementation.

1. Energy and Environmental Trends: With growing global energy demand, traditional fossil energy sources are in short supply and pose significant pollution risks. Clean, renewable biomass energy is becoming a key development direction. Bamboo biomass pellet fuel has high combustion efficiency and low pollution emissions, aligning with the trend of green and low-carbon development.

2. Waste Utilization and Economic Benefits: Solid waste generated during bamboo processing, such as scraps, powder, silk, roots, and branches, can be used as raw materials, transforming waste into valuable resources, reducing raw material costs and minimizing resource waste.

The project aims to improve bamboo biomass resource utilization, reduce energy consumption, and minimize environmental pollution. Technological innovation will lower production costs and enhance product competitiveness. The project aims to establish advanced production lines, achieve high annual production volumes (e.g., the planned annual production volume of XX million tons within five years), increase market share, and become a market leader. The project also aims to improve the industrial chain, drive the development of related industries, and promote economic growth.

8.图片

湿竹子图 颗粒图

Environmental characteristics 

(1) Low pollution emissions:The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and the CO₂ emission is zero (because plants absorb CO₂ during their growth process).     

(2) Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer.

2. Economic efficiency

(1) Wide range of raw materials: It can utilize waste materials such as bamboo board factory processing waste and bamboo chopstick factory scraps. The production cost is lower than traditional fossil fuels.             

(2) Substitution benefits: Replacing coal can save about 20%~30% of fuel costs. 

3. Wide range of application scenarios

(1) Industrial application: It is widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc. 

(2) Civil heating and living energy: Bamboo pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic. 

(3) Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

9.图片

绿色地球+原材料+颗粒图

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11.图片

公司展会图