1.图片

原材料图+颗粒机图片

Project Brief Introduction:

1.Product:Wet Bamboo Pellet Line

2.Capacity: 18-20 T/Hour

3.TONY Brand 18-20 Ton /Hour Wet Bamboo Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-280kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2550 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3维图

1. The working principle of wet bamboo biomass pellet processing equipment

The core principle of bamboo pellet processing equipment (such as a pellet mill) is to convert biomass raw materials into high-density pellet fuel through mechanical compression. The basic process involves three steps: raw material pretreatment (crushing, pulverizing, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. Raw materials enter the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed lengths by a cutter.

2. Characteristics of wet bamboo biomass pellet processing equipment

(1) Wide processing capacity: Processable raw materials include wood (logs, wood chips, sawdust), crops (straw, rice husks, corn cobs, sugarcane), herbaceous plants (reeds, pasture, bamboo), etc. By adjusting the crushing and pulverization parameters, it can adapt to raw materials with different hardness and fiber content (for example, hardwood requires stronger crushing capacity, and straw requires controlled pulverization particle size to prevent agglomeration).

(2) Clear raw material pretreatment requirements: The moisture content of the raw material must be controlled at 10%-15% (too high a moisture content can easily cause adhesion and mold clogging, while too low a moisture content can lead to insufficient particle strength), and the particle size is usually required to be 4-14mm. Therefore, the equipment system usually integrates drying and screening modules to ensure that the raw materials meet the standards. 2. Modularization of core equipment and continuous production process

(3) Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → pulverizing equipment (fine powder) → drying equipment (humidity control) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (sorting) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, some auxiliary equipment can be omitted in a small production line).

(4) Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet bamboo biomass pellet processing equipment

1. Energy production

Biomass power generation: Processed wet bamboo pellets can be directly supplied to power plants as biomass fuel, replacing traditional fossil energy. Bamboo raw materials are converted into high-density pellets through processes such as crushing and pelletizing, with high combustion efficiency and low carbon emissions, which is in line with the trend of clean energy.

Boiler fuel: Pellets can be used in combustion equipment such as industrial boilers and heating systems, and are particularly suitable for scenarios with high requirements for fuel stability, such as factory heating and commercial heating.

2. Agriculture and animal husbandry

Feed processing: Some pellet machines can process bamboo into feed pellets for ruminant feed supplementation. The crude fiber and nutrients contained in bamboo can be used as feed raw materials after processing, expanding the source of feed for animal husbandry.

Organic fertilizer carrier: Bamboo pellets can be used as a carrier or fermentation matrix for organic fertilizers. By mixing nutrients, slow-release fertilizers can be made for agricultural planting or soil improvement.

2.图片

TONY Brand 18-20 Ton/Hour Wet Bamboo Pellet Manufacturing Plant can take wet bamboo as the main raw material. After pretreatment and processing, it is solidified into high - density bamboo pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bamboo resources.

1. Capacity: 18-20Ton/Hour

2. Raw materials: Wet Bamboo

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bamboo materials suitable for pellet production.

Suitable customers: Bamboo product processing companies, large-scale farms, agricultural/forestry parks, areas with dense bamboo resources, biomass energy companies/fuel traders, green environmental protection technology companies, and other places where bamboo raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1.Project Name: Wet Bamboo Pellet Production Line

2. Raw Material: All kinds of wet bamboo

3. Moisture Content of Raw Material: 40%

4. Capacity: 18-20 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Bamboo Dust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*132-132KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3*24m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

流程图1.

流程图

5.图片

原材料+颗粒图

颗粒+机器图

3维图

3维图

3维图

5.1图片

TPC1300-600-160KW机器图

带原材料-成品图

1.Wet Bamboo To Bamboo Chips Process:

A.This process is mainly used to grind the bamboo whose diamater is under 30 cm into bamboo chips with size 25-55mm. The finish bamboo chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-160Kw with 6 flying blades type*2 sets

C.Capacity:18-20Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Bamboo Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm bamboo chips into 8-14mm bamboo dust.

B.Capacity:18-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*4 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

大型液压料仓

3.Bamboo Dust Storage Process:

A. This process is mainly used to storage the bamboo dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and bamboo dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bamboo dust  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the bamboo dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the ttorage bin to prevent bamboo dust blocked.

5.4图片

烘干机

带锯末图

4.Bamboo Dust Drying Process:

A.This process is mainly used to dry the bamboo dust  from 40% to 10-15%.

B.Capacity:18-20 Ton/Hour.

C.TONY use 2 sets of 3*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18-20Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.6图片 

镀锌冷却仓加颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:18-20 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:18-20Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿竹子+颗粒 颗粒机

The bamboo biomass pellet project converts bamboo materials (including bamboo poles, processing scraps, and waste) into biomass pellet fuel. This fuel is clean and renewable, offering a viable alternative to traditional fossil fuels. Market demand is widespread, and my country's abundant bamboo resources provide favorable conditions for the project's implementation.

1. Energy and Environmental Trends: With growing global energy demand, traditional fossil energy sources are in short supply and pose significant pollution risks. Clean, renewable biomass energy is becoming a key development direction. Bamboo biomass pellet fuel has high combustion efficiency and low pollution emissions, aligning with the trend of green and low-carbon development.

2. Waste Utilization and Economic Benefits: Solid waste generated during bamboo processing, such as scraps, powder, silk, roots, and branches, can be used as raw materials, transforming waste into valuable resources, reducing raw material costs and minimizing resource waste.

The project aims to improve bamboo biomass resource utilization, reduce energy consumption, and minimize environmental pollution. Technological innovation will lower production costs and enhance product competitiveness. The project aims to establish advanced production lines, achieve high annual production volumes (e.g., the planned annual production volume of XX million tons within five years), increase market share, and become a market leader. The project also aims to improve the industrial chain, drive the development of related industries, and promote economic growth.

8.图片

湿竹子图 颗粒图

The core value of bamboo biomass pellets lies in their excellent energy supply. Their energy characteristics are reflected in the following aspects:

1. High calorific value and high combustion efficiency

Bamboo fibers have a high density (especially mature bamboo species such as moso bamboo and nanmu bamboo). After compression into pellets, the bulk density can reach 1.1-1.3g/cm³. The low calorific value is generally 18-20MJ/kg (approximately 4300-4800 kcal/kg), approaching that of medium-grade bituminous coal (approximately 20-25MJ/kg) and far exceeding straw pellets (14-16MJ/kg) and wood chip pellets (16-18MJ/kg). The pellets also have a dense structure, allowing for good air circulation during combustion, resulting in a heat conversion rate exceeding 85% and no noticeable black smoke. This avoids the problem of "strong fire but low thermal efficiency" associated with burning loose bamboo. 

2. Low combustion residue and high ash utilization rate. 

Bamboo has an extremely low ash content (typically only 0.5%-1.5%), far lower than coal (10%-30%) and straw (5%-8%). The resulting ash is small and rich in potassium, silicon, and other elements. It can be directly used as potash fertilizer for farmland or landscaping fertilizer, achieving a "energy-residue-agriculture" cycle and reducing solid waste disposal costs.

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绿色地球+原材料+颗粒图

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公司展会图